Tag Archives: three phase gear motor

China Custom CHINAMFG Single or Three Phase 40W 60W 110V/220V Micro AC Electric Gear Motor, Reversible Geared Reduction Motor for Industry Equipment a/c vacuum pump

Product Description

AC Gear Motor
4	RK	25	R	C	C	F	G10
Outer Diameter	Motor Type	Power Capacity	Speed Motor	Votalge	Output Shaft Shape	Accessories	Derived Code
2 – 60mm 3 – 70mm 4 – 80mm 5 – 90mm 6 – 100mm	IK – Induction RK – Reversible TK – Torque	6 – 6W 15 – 15W 40 – 40W 60 – 60W 90 – 90W 120 – 120W 140 – 140W 180 – 180W 200 – 200W 250 – 250W	R	A -1 Phase 110V C – 1 Phase 220V C2 – 1 Phase 110V/220V S – 3 Phase 220V S2 – 3 Phase 220V/380V S3 – 3 Phase 380V S4 – 3 Phase 440V SS3 – 3 Phase 220V/380V	A – Round Shaft C – Toothed Shaft	T/P – Thermally Protected F – Fan M – Electro-manetic Z – Damping	Dimension Shaft Length

AC Gearhead
4	GN	60	K	G12	T
Outer Diameter	Motor Shaft Shape	Gear Ratio	Bearing Model	Output Shaft Diameter	Installation Method
2 – 60mm 3 – 70mm 4 – 80mm 5 – 90mm 6 – 104mm	GN – Bevel Gear Shaft GU – Bevel Gear Shaft GS – Strengthen T-shaped installation GZ – Right-angle gearbox GM – Intermediate gearbox	60 – 1:60	K – Standard Rolling Bearings RT – Right Angle RC – Right Angle Hollow	G12 – Ф12mm	L – Screw Hole T – Through Hole

Specifications of Motor
Motor Type	Motor Model No.				Description						Rating				Start Condenser		Gear Model No.
	Cylindncal Output Shaft		Pinion Cut Output Shaft		Force	Peripheral Wave No.	Valtage	Current	Start Turning Moment		Turning Moment		Revolving No.		Capacity	Resistance Voltage	Pairing Bearing	Middle Gear
					( W )	( Hz )	( V )	( A )	( gcm )		( gcm )		( rpm )		( uF )	( V )
Rerersible Motor	4RK25A-A		4RK25GN-A		25	50	110	0.60	1950		1950		1250		8	250	4GN-K	4GN10X
						60	110	0.55	1650		1620		1500		7
	4RK25A-C		4RK25GN-C			50	220	0.30	1950		1950		1250		2	500	4GN-K	4GN10X
						60	220	0.27	1650		1620		1500		1.8
	4RK30A-A		4RK30GN-A		30	50	110	0.70	2400		2350		1250		10	250	4GN-K	4GN10X
						60	110	0.65	1950		1950		1500		8
	4RK30A-C		4RK30GN-C			50	220	0.35	2400		2350		1250		2.5	500	4GN-K	4GN10X
						60	220	0.32	1950		1950		1500		2
	4RK40A-A		4RK40GN-A		40	50	110	0.80	3250		3250		1250		16	250	4GN-K	4GN10X
						60	110	0.75	3600		2600		1500		14
	4RK40A-C		4RK40GN-C			50	220	0.40	3250		3250		1250		4	500	4GN-K	4GN10X
						60	220	0.38	2600		2600		1500		3.5
Induction Motor	4IK25A-A		4IK25GN-A		25	50	110	0.55	1650		1950		1250		7	250	4GN-K	4GN10X
						60	110	0.50	1380		1620		1500		6
	4IK25A-C		4IK25GN-C			50	220	0.28	1650		1950		1250		1.8	500	4GN-K	4GN10X
						60	220	0.25	1350		1620		1500		1.5
	4IK30A-A		4IK30GN-A		30	50	110	0.65	2050		2350		1250		10	250	4GN-K	4GN10X
						60	110	0.60	1750		1950		1500		8
	4IK30A-C		4IK30GN-C			50	220	0.33	2050		2350		1250		2.2	500	4GN-K	4GN10X
						60	220	0.30	1750		1950		1500		2
External Dimension
Type				Reduction Ratio			L1(mm)				L2(mm)					L3(mm)
4IK(RK)25A(GN)				1:3 ~ 1:20			86				32					118
4IK(RK)30A(GN)							86				32					118
4IK(RK)40A(GN)							101				32					133
4IK(RK)25A(GN)				1:25 ~ 1:180			86				44					130
4IK(RK)30A(GN)							86				44					130
4IK(RK)40A(GN)							101				44					145
Gear Head-Torque Table (kg.cm)
( kg.cm x 9.8 ÷ 100 ) = N.m
r/min			500	300	200	150	120	100	75	60	50	30	20	15	10	7.5	6	5	3
Gear Redcution Ratio	50Hz		3	5	7.5	10	12.5	15	20	25	30	50	75	100	150	200	250	300	500
	60Hz		3.6	6	9		15	18		30	36	60	90	120	180		300	360	600
Permissible Load	25W	kg.cm	4	6.7	10	13.3	16	20	26.7	32	39	65	80	80	80	80	80	80	80
	30W	kg.cm	4.8	8	12	16	20	24	32	38	45	76	80	80	80	80	80	80	80
	40W	kg.cm	6.7	11	16	21.3	28	33	42	54	65	80	80	80	80	80	80	80	80
Note: Speed figures are based on synchronous speed, the actual output speed, under rated torque conditions, is about 10~20% less than synchronous speed. Grey background indicates: output shaft of geared motor rotates in the same direction as output shaft of motor White background indicates: rotation in the opposite direction

FAQ
Q: How about your company?
A: We are a gear motor factory established in 1995 and located in HangZhou city of china.
     We have more than 1200 workers. Our main product is AC micro gear motor 6W to 250W,
     AC small gear motor 100W to 3700W, brush DC motor 10W to 400W, brushless motor10W to 750W,
     drum motor 60W to 3700W, planetary gearbox,and worm gearbox,etc.

Q: How about your quality control?
A: From raw material to finished products, we have strict and complete IPQC.
     And the advanced test-ing machine can assure of qualified products delivered.

Q: How to choose a suitable motor?
A: If you have gear motor pictures or drawings to show us,
    or you tell us detailed specs like volt-age, speed, torque, motor size, the working model of the motor, needed lifetime and noise level, etc.
    please do not hesitate to let us know, then we can suggest a suitable motor per your request.

Q: Can you make the gear motor with customizing specifications?
A: Yes, we can customize per your request for the voltage, speed, torque, and shaft size and shape.
     if you need additional wires or cables soldered on the terminal or need to add connectors, or capacitors, or EMC we can make it too.

Q: What’s your lead time?
A: Usually our regular standard product will need 10-15days, a bit longer for customized products.
     But we are very flexible on the lead time, it will depend on the specific orders.

Q: What is your MOQ?
A: If delivered by sea, the minimum order is 100 pieces, if deliver by express, there is no limit.

Q: Do you have the item in stock?
A: l am sorry we do not have the item in stock, All products are made with orders.

Q: How to contact us?
A: You can send us an inquiry.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application:	Industrial
Speed:	Constant Speed
Number of Stator:	Single-Phase
Function:	Driving, Control
Casing Protection:	Protection Type
Number of Poles:	4

Customization:	Available \|

gear motor

Are gear motors suitable for both heavy-duty industrial applications and smaller-scale uses?

Yes, gear motors are suitable for both heavy-duty industrial applications and smaller-scale uses. Their versatility and ability to provide torque multiplication make them valuable in a wide range of applications. Here’s a detailed explanation of why gear motors are suitable for both types of applications:

1. Heavy-Duty Industrial Applications:

Gear motors are commonly used in heavy-duty industrial applications due to their robustness and ability to handle high loads. Here are the reasons why they are suitable for such applications:

Torque Multiplication: Gear motors are designed to provide high torque output, making them ideal for applications that require substantial force to move or operate heavy machinery, conveyors, or equipment.
Load Handling: Industrial settings often involve heavy loads and demanding operating conditions. Gear motors, with their ability to handle high loads, are well-suited for tasks such as lifting, pulling, pushing, or driving heavy materials or equipment.
Durability: Heavy-duty industrial applications require components that can withstand harsh environments, frequent use, and demanding operating conditions. Gear motors are typically constructed with durable materials and designed to withstand heavy vibrations, shock loads, and temperature variations.
Speed Reduction: Many industrial processes require the reduction of motor speed to achieve the desired output speed. Gear motors offer precise speed reduction capabilities through gear ratios, allowing for optimal control and operation of machinery and equipment.

2. Smaller-Scale Uses:

While gear motors excel in heavy-duty industrial applications, they are also suitable for smaller-scale uses across various industries and applications. Here’s why gear motors are well-suited for smaller-scale uses:

Compact Size: Gear motors are available in compact sizes, making them suitable for applications with limited space or small-scale machinery, devices, or appliances.
Torque and Power Control: Even in smaller-scale applications, there may be a need for torque multiplication or precise power control. Gear motors can provide the necessary torque and power output for tasks such as precise positioning, controlling speed, or driving small loads.
Versatility: Gear motors come in various configurations, such as parallel shaft, planetary, or worm gear designs, offering flexibility to match specific requirements. They can be adapted to different applications, including robotics, medical devices, automotive systems, home automation, and more.
Efficiency: Gear motors are designed to be efficient, converting the electrical input power into mechanical output power with minimal losses. This efficiency is advantageous for smaller-scale applications where energy conservation and battery life are critical.

Overall, gear motors are highly versatile and suitable for both heavy-duty industrial applications and smaller-scale uses. Their ability to provide torque multiplication, handle high loads, offer precise speed control, and accommodate various sizes and configurations makes them a reliable choice in a wide range of applications. Whether it’s powering large industrial machinery or driving small-scale automation systems, gear motors provide the necessary torque, control, and durability required for efficient operation.

gear motor

Can you explain the role of backlash in gear motors and how it’s managed in design?

Backlash plays a significant role in gear motors and is an important consideration in their design and operation. Backlash refers to the slight clearance or play between the teeth of gears in a gear system. It affects the precision, accuracy, and responsiveness of the gear motor. Here’s an explanation of the role of backlash in gear motors and how it is managed in design:

1. Role of Backlash:

Backlash in gear motors can have both positive and negative effects:

Compensation for Misalignment: Backlash can help compensate for minor misalignments between gears, shafts, or the load. It allows a small amount of movement before engaging the next set of teeth, reducing the risk of damage due to misalignment. This can be particularly beneficial in applications where precise alignment is challenging or subject to variations.
Negative Impact on Accuracy and Responsiveness: Backlash can introduce a delay or “dead zone” in the motion transmission. When changing the direction of rotation or reversing the load, the gear teeth must first overcome the clearance or play before engaging in the opposite direction. This delay can reduce the overall accuracy, responsiveness, and repeatability of the gear motor, especially in applications that require precise positioning or rapid changes in direction or speed.

2. Managing Backlash in Design:

Designers employ various techniques to manage and minimize backlash in gear motors:

Tight Manufacturing Tolerances: Proper manufacturing techniques and tight tolerances can help minimize backlash. Precision machining and quality control during the production of gears and gear components ensure closer tolerances, reducing the amount of play between gear teeth.
Preload or Pre-tensioning: Applying a preload or pre-tensioning force to the gear system can help reduce backlash. This technique involves introducing an initial force or tension that eliminates the clearance between gear teeth. It ensures immediate contact and engagement of the gear teeth, minimizing the dead zone and improving the overall responsiveness and accuracy of the gear motor.
Anti-Backlash Gears: Anti-backlash gears are designed specifically to minimize or eliminate backlash. They typically feature modifications to the gear tooth profile, such as modified tooth shapes or special tooth arrangements, to reduce clearance. Anti-backlash gears can be used in gear motor designs to improve precision and minimize the effects of backlash.
Backlash Compensation: In some cases, backlash compensation techniques can be employed. These techniques involve monitoring the position or movement of the load and applying control algorithms to compensate for the backlash. By accounting for the clearance and adjusting the control signals accordingly, the effects of backlash can be mitigated, improving accuracy and responsiveness.

3. Application-Specific Considerations:

The management of backlash in gear motors should be tailored to the specific application requirements:

Positioning Accuracy: Applications that require precise positioning, such as robotics or CNC machines, may require tighter backlash control to ensure accurate and repeatable movements.
Dynamic Response: Applications that involve rapid changes in direction or speed, such as high-speed automation or servo control systems, may require reduced backlash to maintain responsiveness and minimize overshoot or lag.
Load Characteristics: The nature of the load and its impact on the gear system should be considered. Heavy loads or applications with significant inertial forces may require additional backlash management techniques to maintain stability and accuracy.

In summary, backlash in gear motors can affect precision, accuracy, and responsiveness. While it can compensate for misalignments, backlash may introduce delays and reduce the overall performance of the gear motor. Designers manage backlash through tight manufacturing tolerances, preload techniques, anti-backlash gears, and backlash compensation methods. The management of backlash depends on the specific application requirements, considering factors such as positioning accuracy, dynamic response, and load characteristics.

gear motor

What is a gear motor, and how does it combine the functions of gears and a motor?

A gear motor is a type of motor that incorporates gears into its design to combine the functions of gears and a motor. It consists of a motor, which provides the mechanical power, and a set of gears, which transmit and modify this power to achieve specific output characteristics. Here’s a detailed explanation of what a gear motor is and how it combines the functions of gears and a motor:

A gear motor typically consists of two main components: the motor and the gear system. The motor is responsible for converting electrical energy into mechanical energy, generating rotational motion. The gear system, on the other hand, consists of multiple gears with different sizes and tooth configurations. These gears are meshed together in a specific arrangement to transmit and modify the output torque and speed of the motor.

The gears in a gear motor serve several functions:

1. Torque Amplification:

One of the primary functions of the gear system in a gear motor is to amplify the torque output of the motor. By using gears with different sizes, the input torque can be effectively multiplied or reduced. This allows the gear motor to provide higher torque at lower speeds or lower torque at higher speeds, depending on the gear arrangement. This torque amplification is beneficial in applications where high torque is required, such as in heavy machinery or vehicles.

2. Speed Reduction or Increase:

The gear system in a gear motor can also be used to reduce or increase the rotational speed of the motor output. By utilizing gears with different numbers of teeth, the gear ratio can be adjusted to achieve the desired speed output. For example, a gear motor with a higher gear ratio will output lower speed but higher torque, whereas a gear motor with a lower gear ratio will output higher speed but lower torque. This speed control capability allows for precise matching of motor output to the requirements of specific applications.

3. Directional Control:

Gears in a gear motor can be used to control the direction of rotation of the motor output shaft. By employing different combinations of gears, such as spur gears, bevel gears, or worm gears, the rotational direction can be changed. This directional control is crucial in applications where bidirectional movement is required, such as in conveyor systems or robotic arms.

4. Load Distribution:

The gear system in a gear motor helps distribute the load evenly across multiple gears, which reduces the stress on individual gears and increases the overall durability and lifespan of the motor. By sharing the load among multiple gears, the gear motor can handle higher torque applications without putting excessive strain on any particular gear. This load distribution capability is especially important in heavy-duty applications that require continuous operation under demanding conditions.

By combining the functions of gears and a motor, gear motors offer several advantages. They provide torque amplification, speed control, directional control, and load distribution capabilities, making them suitable for various applications that require precise and controlled mechanical power. Gear motors are commonly used in industries such as robotics, automotive, manufacturing, and automation, where reliable and efficient power transmission is essential.

China Custom CHINAMFG Single or Three Phase 40W 60W 110V/220V Micro AC Electric Gear Motor, Reversible Geared Reduction Motor for Industry Equipment a/c vacuum pump
editor by CX 2024-05-07

China Hot selling AC Gear Motor 60W to 250W 110V 220V Single Phase & Three Phase for Food Machine vacuum pump booster

Product Description

FAQ
Q: How about your company?
A: We are a manufacturer of gear motor, located in HangZhou city of China. We start from 1995. We have more than 1200 workers.
The main products:
AC Reversible / Induction Series Gear Motor 6W to 250W
AC Horizontal / Vertical Series Gear Motor 100W to 3700W
Brush DC Gear Motor 10W to 400W
Brushless DC Gear Motor 10W to 750W
AC / DC Drum Motor 60W to 3700W
Planetary Gearbox
Worm Gearbox etc.

Q: How to choose a suitable motor?
A: If you have gear motor pictures or drawings to show us, or you tell us detailed specs like the voltage, speed, torque, motor size, the working model of the motor,
needed lifetime and noise level, etc. Please do not hesitate to let us know, then we can suggest a suitable motor per your request.

Q: Can you make the gear motor with customizing specifications?
A: Yes, we can customize per your request for the voltage, speed, torque, and shaft size and shape.
If you need additional wires or cables soldered on the terminal or need to add connectors, or capacitors, or EMC we can make it too.

Q: What is your MOQ?
A: If delivered by sea, the minimum order is 100 pieces, if deliver by express, there is no limit.

Q: Do you have the item in stock?
A: We do not have the item in stock, All products are made with orders.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application:	Industrial
Speed:	Constant Speed
Number of Stator:	Single-Phase
Function:	Driving, Control
Casing Protection:	Protection Type
Number of Poles:	4

Customization:	Available \|

gear motor

Can gear motors be used in robotics, and if so, what are some notable applications?

Yes, gear motors are widely used in robotics due to their ability to provide torque, precise control, and compact size. They play a crucial role in various robotic applications, enabling the movement, manipulation, and control of robotic systems. Here are some notable applications of gear motors in robotics:

1. Robotic Arm Manipulation:

Gear motors are commonly used in robotic arms to provide precise and controlled movement. They enable the articulation of the arm’s joints, allowing the robot to reach different positions and orientations. Gear motors with high torque capabilities are essential for lifting, rotating, and manipulating objects with varying weights and sizes.

2. Mobile Robots:

Gear motors are employed in mobile robots, including wheeled robots and legged robots, to drive their locomotion. They provide the necessary torque and control for the robot to move, turn, and navigate in different environments. Gear motors with appropriate gear ratios ensure the robot’s mobility, stability, and maneuverability.

3. Robotic Grippers and End Effectors:

Gear motors are used in robotic grippers and end effectors to control the opening, closing, and gripping force. By integrating gear motors into the gripper mechanism, robots can grasp and manipulate objects of various shapes, sizes, and weights. The gear motors enable precise control over the gripping action, allowing the robot to handle delicate or fragile objects with care.

4. Autonomous Drones and UAVs:

Gear motors are utilized in the propulsion systems of autonomous drones and unmanned aerial vehicles (UAVs). They drive the propellers or rotors, providing the necessary thrust and control for the drone’s flight. Gear motors with high power-to-weight ratios, efficient energy conversion, and precise speed control are crucial for achieving stable and maneuverable flight in drones.

5. Humanoid Robots:

Gear motors are integral to the movement and functionality of humanoid robots. They are used in robotic joints, such as hips, knees, and shoulders, to enable human-like movements. Gear motors with appropriate torque and speed capabilities allow humanoid robots to walk, run, climb stairs, and perform complex motions resembling human actions.

6. Robotic Exoskeletons:

Gear motors play a vital role in robotic exoskeletons, which are wearable robotic devices designed to augment human strength and assist in physical tasks. Gear motors are used in the exoskeleton’s joints and actuators, providing the necessary torque and control to enhance human abilities. They enable users to perform tasks with reduced effort, assist in rehabilitation, or provide support in physically demanding environments.

These are just a few notable applications of gear motors in robotics. Their versatility, torque capabilities, precise control, and compact size make them indispensable components in various robotic systems. Gear motors enable robots to perform complex tasks, move with agility, interact with the environment, and assist humans in a wide range of applications, from industrial automation to healthcare and exploration.

gear motor

Can gear motors be used for precise positioning, and if so, what features enable this?

Yes, gear motors can be used for precise positioning in various applications. The combination of gear mechanisms and motor control features enables gear motors to achieve accurate and repeatable positioning. Here’s a detailed explanation of the features that enable gear motors to be used for precise positioning:

1. Gear Reduction:

One of the key features of gear motors is their ability to provide gear reduction. Gear reduction refers to the process of reducing the output speed of the motor while increasing the torque. By using the appropriate gear ratio, gear motors can achieve finer control over the rotational movement, allowing for more precise positioning. The gear reduction mechanism enables the motor to rotate at a slower speed while maintaining higher torque, resulting in improved accuracy and control.

2. High Resolution Encoders:

Many gear motors are equipped with high-resolution encoders. An encoder is a device that measures the position and speed of the motor shaft. High-resolution encoders provide precise feedback on the motor’s rotational position, allowing for accurate position control. The encoder signals are used in conjunction with motor control algorithms to ensure precise positioning by monitoring and adjusting the motor’s movement in real-time. The use of high-resolution encoders greatly enhances the gear motor’s ability to achieve precise and repeatable positioning.

3. Closed-Loop Control:

Gear motors with closed-loop control systems offer enhanced positioning capabilities. Closed-loop control involves continuously comparing the actual motor position (as measured by the encoder) with the desired position and making adjustments to minimize any position error. The closed-loop control system uses feedback from the encoder to adjust the motor’s speed, direction, and torque, ensuring accurate positioning even in the presence of external disturbances or variations in the load. Closed-loop control enables gear motors to actively correct for position errors and maintain precise positioning over time.

4. Stepper Motors:

Stepper motors are a type of gear motor that provides excellent precision and control for positioning applications. Stepper motors operate by converting electrical pulses into incremental steps of movement. Each step corresponds to a specific angular displacement, allowing precise positioning control. Stepper motors offer high step resolution, allowing for fine position adjustments. They are commonly used in applications that require precise positioning, such as robotics, 3D printers, and CNC machines.

5. Servo Motors:

Servo motors are another type of gear motor that excels in precise positioning tasks. Servo motors combine a motor, a feedback device (such as an encoder), and a closed-loop control system. They offer high torque, high speed, and excellent positional accuracy. Servo motors are capable of dynamically adjusting their speed and torque to maintain the desired position accurately. They are widely used in applications that require precise and responsive positioning, such as industrial automation, robotics, and camera pan-tilt systems.

6. Motion Control Algorithms:

Advanced motion control algorithms play a crucial role in enabling gear motors to achieve precise positioning. These algorithms, implemented in motor control systems or dedicated motion controllers, optimize the motor’s behavior to ensure accurate positioning. They take into account factors such as acceleration, deceleration, velocity profiling, and jerk control to achieve smooth and precise movements. Motion control algorithms enhance the gear motor’s ability to start, stop, and position accurately, reducing position errors and overshoot.

By leveraging gear reduction, high-resolution encoders, closed-loop control, stepper motors, servo motors, and motion control algorithms, gear motors can be effectively used for precise positioning in various applications. These features enable gear motors to achieve accurate and repeatable positioning, making them suitable for tasks that require precise control and reliable positioning performance.

gear motor

How does the gearing mechanism in a gear motor contribute to torque and speed control?

The gearing mechanism in a gear motor plays a crucial role in controlling torque and speed. By utilizing different gear ratios and configurations, the gearing mechanism allows for precise manipulation of these parameters. Here’s a detailed explanation of how the gearing mechanism contributes to torque and speed control in a gear motor:

The gearing mechanism consists of multiple gears with varying sizes, tooth configurations, and arrangements. Each gear in the system engages with another gear, creating a mechanical connection. When the motor rotates, it drives the rotation of the first gear, which then transfers the motion to subsequent gears, ultimately resulting in the output shaft’s rotation.

Torque Control:

The gearing mechanism in a gear motor enables torque control through the principle of mechanical advantage. The gear system utilizes gears with different numbers of teeth, known as gear ratio, to adjust the torque output. When a smaller gear (pinion) engages with a larger gear (gear), the pinion rotates faster than the gear but exerts more force or torque. This results in torque amplification, allowing the gear motor to deliver higher torque at the output shaft while reducing the rotational speed. Conversely, if a larger gear engages with a smaller gear, torque reduction occurs, resulting in higher rotational speed at the output shaft.

By selecting the appropriate gear ratio, the gearing mechanism effectively adjusts the torque output of the gear motor to match the requirements of the application. This torque control capability is essential in applications that demand high torque for heavy lifting or overcoming resistance, as well as applications that require lower torque but higher rotational speed.

Speed Control:

The gearing mechanism also contributes to speed control in a gear motor. The gear ratio determines the relationship between the rotational speed of the input shaft (driven by the motor) and the output shaft. When a gear motor has a higher gear ratio (more teeth on the driven gear compared to the driving gear), it reduces the output speed while increasing the torque. Conversely, a lower gear ratio increases the output speed while reducing the torque.

By choosing the appropriate gear ratio, the gearing mechanism allows for precise speed control in a gear motor. This is particularly useful in applications that require specific speed ranges or variations, such as conveyor systems, robotic movements, or machinery that needs to operate at different speeds for different tasks. The speed control capability of the gearing mechanism enables the gear motor to match the desired speed requirements of the application accurately.

In summary, the gearing mechanism in a gear motor contributes to torque and speed control by utilizing different gear ratios and configurations. It enables torque amplification or reduction, depending on the gear arrangement, allowing the gear motor to deliver the required torque output. Additionally, the gear ratio also determines the relationship between the rotational speed of the input and output shafts, providing precise speed control. These torque and speed control capabilities make gear motors versatile and suitable for a wide range of applications in various industries.

China Hot selling AC Gear Motor 60W to 250W 110V 220V Single Phase & Three Phase for Food Machine vacuum pump booster
editor by CX 2024-04-16

China Professional Three Phase AC Induction 120W 100mm 110V 220V 380V Low Rpm Gear Motor with Ear with Best Sales

Product Description

MOTOR FRAME SIZE	60 mm / 70mm / 80mm / 90mm / 104mm
MOTOR TYPE	INDUCTION MOTOR / REVERSIBLE MOTOR / TORQUE MOTOR / SPEED CONTROL MOTOR
SERIES	K series
OUTPUT POWER	3 W / 6W / 10W / 15W / 25W / 40W / 60W / 90W / 120 W / 140W / 180W / 200W (can be customized)
OUTPUT SHAFT	8mm / 10mm / 12mm / 15mm ; round shaft, D-cut shaft, key-way shaft (can be customized)
Voltage type	Single phase 100-120V 50/60Hz 4P	Single phase 200-240V 50/60Hz 4P
	Three phase 200-240V 50/60Hz	Three phase 380-415V 50/60Hz 4P
	Three phase 440-480V 60Hz 4P	Three phase 200-240/380-415/440-480V 50/60/60Hz 4P
Accessories	Terminal box type / with Fan / thermal protector / electromagnetic brake
Above 60 W, all assembled with fan
GEARBOX FRAME SIZE	60 mm / 70mm / 80mm / 90mm / 104mm
GEAR RATIO	3G-300G
GEARBOX TYPE	PARALLEL SHAFT GEARBOX AND STRENGTH TYPE
	Right angle hollow worm shaft	Right angle spiral bevel hollow shaft	L type hollow shaft
	Right angle CHINAMFG worm shaft	Right angle spiral bevel CHINAMFG shaft	L type CHINAMFG shaft
	K2 series air tightness improved type
Certification	CCC CE ISO9001 CQC

other product

Certifications

Packaging & Shipping

Company Profile

FAQ

Q: How to select a suitable motor or gearbox?
A:If you have motor pictures or drawings to show us, or you have detailed specifications, such as, voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.

Q: Do you have a customized service for your standard motors or gearboxes?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.

Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but some kind of molds are necessory to be developped which may need exact cost and design charging.

Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application:	Machine Tool
Speed:	High Speed
Number of Stator:	Three-Phase

Samples:	US$ 50/Piece 1 Piece(Min.Order) \| Order Sample

Customization:	Available \|

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost: Estimated freight per unit.	about shipping cost and estimated delivery time.

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gear motor

Are there innovations or emerging technologies in the field of gear motor design?

Yes, there are several innovations and emerging technologies in the field of gear motor design. These advancements aim to improve the performance, efficiency, compactness, and reliability of gear motors. Here are some notable innovations and emerging technologies in gear motor design:

1. Miniaturization and Compact Design:

Advancements in manufacturing techniques and materials have enabled the miniaturization of gear motors without compromising their performance. Gear motors with compact designs are highly sought after in applications where space is limited, such as robotics, medical devices, and consumer electronics. Innovative approaches like micro-gear motors and integrated motor-gear units are being developed to achieve smaller form factors while maintaining high torque and efficiency.

2. High-Efficiency Gearing:

New gear designs focus on improving efficiency by reducing friction and mechanical losses. Advanced gear manufacturing techniques, such as precision machining and 3D printing, allow for the creation of intricate gear tooth profiles that optimize power transmission and minimize losses. Additionally, the use of high-performance materials, coatings, and lubricants helps reduce friction and wear, improving overall gear motor efficiency.

3. Magnetic Gearing:

Magnetic gearing is an emerging technology that replaces traditional mechanical gears with magnetic fields to transmit torque. It utilizes the interaction of permanent magnets to transfer power, eliminating the need for physical gear meshing. Magnetic gearing offers advantages such as high efficiency, low noise, compactness, and maintenance-free operation. While still being developed and refined, magnetic gearing holds promise for various applications, including gear motors.

4. Integrated Electronics and Controls:

Gear motor designs are incorporating integrated electronics and controls to enhance performance and functionality. Integrated motor drives and controllers simplify system integration, reduce wiring complexity, and allow for advanced control features. These integrated solutions offer precise speed and torque control, intelligent feedback mechanisms, and connectivity options for seamless integration into automation systems and IoT (Internet of Things) platforms.

5. Smart and Condition Monitoring Capabilities:

New gear motor designs incorporate smart features and condition monitoring capabilities to enable predictive maintenance and optimize performance. Integrated sensors and monitoring systems can detect abnormal operating conditions, track performance parameters, and provide real-time feedback for proactive maintenance and troubleshooting. This helps prevent unexpected failures, extend the lifespan of gear motors, and improve overall system reliability.

6. Energy-Efficient Motor Technologies:

Gear motor design is influenced by advancements in energy-efficient motor technologies. Brushless DC (BLDC) motors and synchronous reluctance motors (SynRM) are gaining popularity due to their higher efficiency, better power density, and improved controllability compared to traditional brushed DC and induction motors. These motor technologies, when combined with optimized gear designs, contribute to overall system energy savings and performance improvements.

These are just a few examples of the innovations and emerging technologies in gear motor design. The field is continuously evolving, driven by the need for more efficient, compact, and reliable motion control solutions in various industries. Gear motor manufacturers and researchers are actively exploring new materials, manufacturing techniques, control strategies, and system integration approaches to meet the evolving demands of modern applications.

gear motor

What are some common challenges or issues associated with gear motors, and how can they be addressed?

Gear motors, like any mechanical system, can face certain challenges or issues that may affect their performance, reliability, or longevity. However, many of these challenges can be addressed through proper design, maintenance, and operational practices. Here are some common challenges associated with gear motors and potential solutions:

1. Gear Wear and Failure:

Over time, gears in a gear motor can experience wear, resulting in decreased performance or even failure. The following measures can address this challenge:

Proper Lubrication: Regular lubrication with the appropriate lubricant can minimize friction and wear between gear teeth. It is essential to follow manufacturer recommendations for lubrication intervals and use high-quality lubricants suitable for the specific gear motor.
Maintenance and Inspection: Routine maintenance and periodic inspections can help identify early signs of gear wear or damage. Timely replacement of worn gears or components can prevent further damage and ensure the gear motor’s optimal performance.
Material Selection: Choosing gears made from durable and wear-resistant materials, such as hardened steel or specialized alloys, can increase their lifespan and resistance to wear.

2. Backlash and Inaccuracy:

Backlash, as discussed earlier, can introduce inaccuracies in gear motor systems. The following approaches can help address this issue:

Anti-Backlash Gears: Using anti-backlash gears, which are designed to minimize or eliminate backlash, can significantly reduce inaccuracies caused by gear play.
Tight Manufacturing Tolerances: Ensuring precise manufacturing tolerances during gear production helps minimize backlash and improve overall accuracy.
Backlash Compensation: Implementing control algorithms or mechanisms to compensate for backlash can help mitigate its effects and improve the accuracy of the gear motor.

3. Noise and Vibrations:

Gear motors can generate noise and vibrations during operation, which may be undesirable in certain applications. The following strategies can help mitigate this challenge:

Noise Dampening: Incorporating noise-dampening features, such as vibration-absorbing materials or isolation mounts, can reduce noise and vibrations transmitted from the gear motor to the surrounding environment.
Quality Gears and Bearings: Using high-quality gears and bearings can minimize vibrations and noise generation. Precision-machined gears and well-maintained bearings help ensure smooth operation and reduce unwanted noise.
Proper Alignment: Ensuring accurate alignment of gears, shafts, and other components reduces the likelihood of noise and vibrations caused by misalignment. Regular inspections and adjustments can help maintain optimal alignment.

4. Overheating and Thermal Management:

Heat buildup can be a challenge in gear motors, especially during prolonged or heavy-duty operation. Effective thermal management techniques can address this issue:

Adequate Ventilation: Providing proper ventilation and airflow around the gear motor helps dissipate heat. This can involve designing cooling fins, incorporating fans or blowers, or ensuring sufficient clearance for air circulation.
Heat Dissipation Materials: Using heat-dissipating materials, such as aluminum or copper, in motor housings or heat sinks can improve heat dissipation and prevent overheating.
Monitoring and Control: Implementing temperature sensors and thermal protection mechanisms allows for real-time monitoring of the gear motor’s temperature. If the temperature exceeds safe limits, the motor can be automatically shut down or adjusted to prevent damage.

5. Load Variations and Shock Loads:

Unexpected load variations or shock loads can impact the performance and durability of gear motors. The following measures can help address this challenge:

Proper Sizing and Selection: Choosing gear motors with appropriate torque and load capacity ratings for the intended application helps ensure they can handle expected load variations and occasional shock loads without exceeding their limits.
Shock Absorption: Incorporating shock-absorbing mechanisms, such as dampers or resilient couplings, can help mitigate the effects of sudden load changes or impacts on the gear motor.
Load Monitoring: Implementing load monitoring systems or sensors allows for real-time monitoring of load variations. This information can be used to adjust operation or trigger protective measures when necessary.

By addressing these common challenges associated with gear motors through appropriate design considerations, regular maintenance, and operational practices, it is possible to enhance their performance, reliability, and longevity.

gear motor

Can you explain the advantages of using gear motors in various mechanical systems?

Gear motors offer several advantages when utilized in various mechanical systems. Their unique characteristics make them well-suited for applications that require controlled power transmission, precise speed control, and torque amplification. Here’s a detailed explanation of the advantages of using gear motors:

1. Torque Amplification:

One of the key advantages of gear motors is their ability to amplify torque. By using different gear ratios, gear motors can increase or decrease the output torque from the motor. This torque amplification is crucial in applications that require high torque output, such as lifting heavy loads or operating machinery with high resistance. Gear motors allow for efficient power transmission, enabling the system to handle demanding tasks effectively.

2. Speed Control:

Gear motors provide precise speed control, allowing for accurate and controlled movement in mechanical systems. By selecting the appropriate gear ratio, the rotational speed of the output shaft can be adjusted to match the requirements of the application. This speed control capability ensures that the mechanical system operates at the desired speed, whether it needs to be fast or slow. Gear motors are commonly used in applications such as conveyors, robotics, and automated machinery, where precise speed control is essential.

3. Directional Control:

Another advantage of gear motors is their ability to control the rotational direction of the output shaft. By using different types of gears, such as spur gears, bevel gears, or worm gears, the direction of rotation can be easily changed. This directional control is beneficial in applications that require bidirectional movement, such as in actuators, robotic arms, and conveyors. Gear motors offer reliable and efficient directional control, contributing to the versatility and functionality of mechanical systems.

4. Efficiency and Power Transmission:

Gear motors are known for their high efficiency in power transmission. The gear system helps distribute the load across multiple gears, reducing the strain on individual components and minimizing power losses. This efficient power transmission ensures that the mechanical system operates with optimal energy utilization and minimizes wasted power. Gear motors are designed to provide reliable and consistent power transmission, resulting in improved overall system efficiency.

5. Compact and Space-Saving Design:

Gear motors are compact in size and offer a space-saving solution for mechanical systems. By integrating the motor and gear system into a single unit, gear motors eliminate the need for additional components and reduce the overall footprint of the system. This compact design is especially beneficial in applications with limited space constraints, allowing for more efficient use of available space while still delivering the necessary power and functionality.

6. Durability and Reliability:

Gear motors are designed to be robust and durable, capable of withstanding demanding operating conditions. The gear system helps distribute the load, reducing the stress on individual gears and increasing overall durability. Additionally, gear motors are often constructed with high-quality materials and undergo rigorous testing to ensure reliability and longevity. This makes gear motors well-suited for continuous operation in industrial and commercial applications, where reliability is crucial.

By leveraging the advantages of torque amplification, speed control, directional control, efficiency, compact design, durability, and reliability, gear motors provide a reliable and efficient solution for various mechanical systems. They are widely used in industries such as robotics, automation, manufacturing, automotive, and many others, where precise and controlled mechanical power transmission is essential.

China Professional Three Phase AC Induction 120W 100mm 110V 220V 380V Low Rpm Gear Motor with Ear with Best Sales
editor by CX 2024-04-10

China Hot selling Micro Electric Induction Three Phase 220V 380V 140W Right Angle Gear Motor vacuum pump electric

Product Description

TaiBang Motor Industry Group Co., Ltd.

The main products is induction motor, reversible motor, DC brush gear motor, DC brushless gear motor , CH/CV big gear motors , Planetary gear motor ,Worm gear motor etc, which used widely in various fields of manufacturing pipelining, transportation, food, medicine, printing, fabric, packing, office, apparatus, entertainment etc, and is the preferred and matched product for automatic machine.

Motor Model Instruction

4RK25GN-C

Frame Size

Type

Motor series

Power

Speed
Control
Motor

Shaft Type

Voltage

Accessory

2:60mm

3:70mm

4:80mm

5:90mm

6:104mm

I:Induction

R:Reversible

T:Torque

K series

15W

25W

40W

60W

90W

120W

140W

180W

200W

A:Round Shaft

GN:Bevel Gear Shaft
(6W,15W,25W,40W)

GU:Bevel Gear Shaft
(60W,90W,120W,140W,180W,200W)

A:Single Phase 110V

C:Single Phase 220V

S:3-Phase 220V

S3:3-Phase 380V

S4:3-Phase 440V

T/P:Thermally Protected

F:Fan

M:Electro-magnetic
Brake

Gear Head Model Instruction

4GN-100RC

100

Frame Size

Shaft Type

Gear Reduction Ratio

Bearing Type

Other information

2:60mm

3:70mm

4:80mm

5:90mm

6:104mm

GN:Bevel Gear Shaft
(60^#,70^#,80^#,90^# reduction gear head)

GU:Bevel Gear Shaft
(100^# reduction gear head)

GM:Intermediate Gear Head

GS:Gearhead with ears

1:100

K:Standard Rolling Bearing

RT:Right Angle With Axile

RC:Right Angle With Hollow Shaft

Such as shaft diameter,shaft length,etc.

Speciﬁcation of motor 25W 80mm Fixed speed AC gear motor

Type	Gear Tooth Output Shaft	Power (W)	Frequency (Hz)	Voltage (V)	Current (A)	Start Torque (g.cm)	Rated		Gearbox Type
							Torque (g.cm)	Speed (rpm)	Bearing Gearbox	Middle Gearbox
Reversible Motor	4RK25GN-C	25	50	220	0.30	1950	1950	1250	4GN/GU-K	4GN10X
		25	60	220	0.27	1650	1620	1500	4GN/GU-K	4GN10X

Gear Head Torque Table(Kg.cm) (kg.cm×9.8÷100)=N.m

Output Speed :RPM			500	300	200	150	120	100	75	60	50	30	20	15	10	7.5	6	5	3
Speed Ratio		50Hz	3	5	7.5	10	12.5	15	20	25	30	50	75	100	150	200	250	300	500
Speed Ratio		60Hz	3.6	6	9		15	18		30	36	60	90	120	180		300	360	600
Allowed Torque	25W	kg.cm	4	6.7	10	13.3	16	20	26.7	32	39	65	80	80	80	80	80	80	80
	30W	kg.cm	4.8	8	12	16	20	24	32	38	46	76	80	80	80	80	80	80	80
	40W	kg.cm	6.7	11	16	21.3	28	33	42	54	65	80	80	80	80	80	80	80	80
Note: Speed figures are based on synchronous speed, The actual output speed, under rated torque conditions, is about 10-20% less than synchronous speed, a grey background indicates output shaft of geared motor rotates in the same direction as output shaft of motor. A white background indicates rotates rotation in the opposite direction.

External Dimension

4I(R)K25/4A(GN)( )

Type	Reduction Ratio	L1 mm	L2 mm	L3 mm
4RK25GN	1:3~1:20	86	32	118
4RK25GN	1:25~1:180	85	44	130

4I(R)K25/4GN( )RC

4I(R)K25/4GN( )RT
Above drawing is for standard screw hole.If need through hole, terminal box, or electronic magnet brake, need to tell the seller.

Connection Diagram:

FAQ

Q: How about your company?
A:We are gear motor factory located in HangZhou city of China,we start from 1995 ,we have more than 1200 workers ,main products is AC micro gear motor 6W to 250W, AC small gear motor 100W to 3700W,brush DC motor 10W to 400W,brushless motor 10W to 750W,drum motor 60W to 3700W ,Planetary gearbox ,worm gearbox etc .

Q: How to choose a suitable motor?
A:If you have gear motor pictures or drawings to show us, or you tell us detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can suggest suitable motor per your request .

Q: Can you make the gear motor with customize specifications ?
Yes, we can customize per your request for the voltage, speed, torque and shaft size and shape. If you need additional wires or cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.

Q: What’s your lead time?
A: Usually our regular standard product will need 10-15days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.
Q: What is your MOQ?
A: If delivery by sea ,the minimum order is 100 pieces, if deliver by express, there is no limit.
Q: Do you have the item in stock?
A: I am sorry we do not have the item in stock, All products are made with orders.
Q: How to contact us ?
A: You can send us enquiry . /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application:	Industrial
Speed:	Constant Speed
Number of Stator:	Single-Phase
Function:	Driving, Control
Casing Protection:	Closed Type
Number of Poles:	4

Samples:	US$ 50/Piece 1 Piece(Min.Order) \|

Customization:	Available \|

gear motor

Are there innovations or emerging technologies in the field of gear motor design?

1. Miniaturization and Compact Design:

2. High-Efficiency Gearing:

3. Magnetic Gearing:

4. Integrated Electronics and Controls:

5. Smart and Condition Monitoring Capabilities:

6. Energy-Efficient Motor Technologies:

gear motor

What is the significance of gear reduction in gear motors, and how does it affect efficiency?

Gear reduction plays a significant role in gear motors as it enables the motor to deliver higher torque while reducing the output speed. This feature has several important implications for gear motors, including enhanced power transmission, improved control, and potential trade-offs in terms of efficiency. Here’s a detailed explanation of the significance of gear reduction in gear motors and its effect on efficiency:

Significance of Gear Reduction:

1. Increased Torque: Gear reduction allows gear motors to generate higher torque output compared to a motor without gears. By reducing the rotational speed at the output shaft, gear reduction increases the mechanical advantage of the system. This increased torque is beneficial in applications that require high torque to overcome resistance, such as lifting heavy loads or driving machinery with high inertia.

2. Improved Control: Gear reduction enhances the control and precision of gear motors. By reducing the speed, gear reduction allows for finer control over the motor’s rotational movement. This is particularly important in applications that require precise positioning or accurate speed control. The gear reduction mechanism enables gear motors to achieve smoother and more controlled movements, reducing the risk of overshooting or undershooting the desired position.

3. Load Matching: Gear reduction helps match the motor’s power characteristics to the load requirements. Different applications have varying torque and speed requirements. Gear reduction allows the gear motor to achieve a better match between the motor’s power output and the specific requirements of the load. It enables the motor to operate closer to its peak efficiency by optimizing the torque-speed trade-off.

Effect on Efficiency:

While gear reduction offers several advantages, it can also affect the efficiency of gear motors. Here’s how gear reduction impacts efficiency:

1. Mechanical Efficiency: The gear reduction process introduces mechanical components such as gears, bearings, and lubrication systems. These components introduce additional friction and mechanical losses into the system. As a result, some energy is lost in the form of heat during the gear reduction process. The efficiency of the gear motor is influenced by the quality of the gears, the lubrication used, and the overall design of the gear system. Well-designed and properly maintained gear systems can minimize these losses and optimize mechanical efficiency.

2. System Efficiency: Gear reduction affects the overall system efficiency by impacting the motor’s electrical efficiency. In gear motors, the motor typically operates at higher speeds and lower torques compared to a direct-drive motor. The overall system efficiency takes into account both the electrical efficiency of the motor and the mechanical efficiency of the gear system. While gear reduction can increase the torque output, it also introduces additional losses due to increased mechanical complexity. Therefore, the overall system efficiency may be lower compared to a direct-drive motor for certain applications.

It’s important to note that the efficiency of gear motors is influenced by various factors beyond gear reduction, such as motor design, control systems, and operating conditions. The selection of high-quality gears, proper lubrication, and regular maintenance can help minimize losses and improve efficiency. Additionally, advancements in gear technology, such as the use of precision gears and improved lubricants, can contribute to higher overall efficiency in gear motors.

In summary, gear reduction is significant in gear motors as it provides increased torque, improved control, and better load matching. However, gear reduction can introduce mechanical losses and affect the overall efficiency of the system. Proper design, maintenance, and consideration of application requirements are essential to optimize the balance between torque, speed, and efficiency in gear motors.

gear motor

Are there specific considerations for selecting the right gear motor for a particular application?

When selecting a gear motor for a specific application, several considerations need to be taken into account. The choice of the right gear motor is crucial to ensure optimal performance, efficiency, and reliability. Here’s a detailed explanation of the specific considerations for selecting the right gear motor for a particular application:

1. Torque Requirement:

The torque requirement of the application is a critical factor in gear motor selection. Determine the maximum torque that the gear motor needs to deliver to perform the required tasks. Consider both the starting torque (the torque required to initiate motion) and the operating torque (the torque required to sustain motion). Select a gear motor that can provide adequate torque to handle the load requirements of the application. It’s important to account for any potential torque spikes or variations during operation.

2. Speed Requirement:

Consider the desired speed range or specific speed requirements of the application. Determine the rotational speed (in RPM) that the gear motor needs to achieve to meet the application’s performance criteria. Select a gear motor with a suitable gear ratio that can achieve the desired speed at the output shaft. Ensure that the gear motor can maintain the required speed consistently and accurately throughout the operation.

3. Duty Cycle:

Evaluate the duty cycle of the application, which refers to the ratio of operating time to rest or idle time. Consider whether the application requires continuous operation or intermittent operation. Determine the duty cycle’s impact on the gear motor, including factors such as heat generation, cooling requirements, and potential wear and tear. Select a gear motor that is designed to handle the expected duty cycle and ensure long-term reliability and durability.

4. Environmental Factors:

Take into account the environmental conditions in which the gear motor will operate. Consider factors such as temperature extremes, humidity, dust, vibrations, and exposure to chemicals or corrosive substances. Choose a gear motor that is specifically designed to withstand and perform optimally under the anticipated environmental conditions. This may involve selecting gear motors with appropriate sealing, protective coatings, or materials that can resist corrosion and withstand harsh environments.

5. Efficiency and Power Requirements:

Consider the desired efficiency and power consumption of the gear motor. Evaluate the power supply available for the application and select a gear motor that operates within the specified voltage and current ranges. Assess the gear motor’s efficiency to ensure that it maximizes power transmission and minimizes wasted energy. Choosing an efficient gear motor can contribute to cost savings and reduced environmental impact.

6. Physical Constraints:

Assess the physical constraints of the application, including space limitations, mounting options, and integration requirements. Consider the size, dimensions, and weight of the gear motor to ensure it can be accommodated within the available space. Evaluate the mounting options and compatibility with the application’s mechanical structure. Additionally, consider any specific integration requirements, such as shaft dimensions, connectors, or interfaces that need to align with the application’s design.

7. Noise and Vibration:

Depending on the application, noise and vibration levels may be critical factors. Evaluate the acceptable noise and vibration levels for the application’s environment and operation. Choose a gear motor that is designed to minimize noise and vibration, such as those with helical gears or precision engineering. This is particularly important in applications that require quiet operation or where excessive noise and vibration may cause issues or discomfort.

By considering these specific factors when selecting a gear motor for a particular application, you can ensure that the chosen gear motor meets the performance requirements, operates efficiently, and provides reliable and consistent power transmission. It’s important to consult with gear motor manufacturers or experts to determine the most suitable gear motor based on the specific application’s needs.

China Hot selling Micro Electric Induction Three Phase 220V 380V 140W Right Angle Gear Motor vacuum pump electric
editor by CX 2024-03-26

China best Three Phase Asynchronous AC Induction Electric Gear Reducer Fan Blower Vacuum Air Compressor Water Pump Universal Industry Machine Motor vacuum pump ac system

Product Description

Introduction:

Y2 series three-phase asynchronous motor is Y series motor the upgrading of product, is the totally enclosed, fan-cooled induction motor for general purpose .
It was the newest product in the 90S’ ,its overall level has reached the same products abroad at the beginning of 90S’level. The product apply to economic lake-off fields, such as machine tools, water pump, fan, compressor, also can be applied to transportation, stirring, printing, agricultural machinery, food and other kinds of excluding inflammable, explosive or corrosive gas.
Y2 series three phase asynchronous motor installation size and power grade in conformity with relevant standards of IEC and Germany DIN42673 standard line and Y series motor, its shell protection grade for IP54, cooling method for IC41l, operate continuously (S1). Using F insulation class and grade B assessment according to temperature (except for 315 L2-2, 4355 all specifications F grade the assessment, and ask the assessment load noise index.
Y2 series three-phase asynchronous motor the rated voltage is 380 V. rated frequency is 50 Hz. 3 KW the following connection is Y , other power are delta connection . Motor running the place at no more than 1000 m; Environment air temperature changes with seasons, but no more than 40 °C; Minimum environment air temperature is-15 °C; The wet month average high relative humidity is 90%; At the same time, this month is not higher than the lowest average temperature 25 °C.

Motor Features:

1. Frame size:H56-355;
2. Power:0.12-315Kw;
3. Voltage: 380V;

4. Rated Frequency: 50 Hz / 60 Hz;

5. Poles: 2 / 4 / 6 / 8 / 10

6. Speed: 590 -2980 r/min

7. Ambient Temperature: -15°C-40°C

8. Model of CONEECTION: Y-Connection for 3 KW motor or less while Delta-Connection for 4 KW motor or more;

9. Mounting: B3; B5; B35; B14; B34;

10. Current: 1.5-465 A (AC);

11. Duty: continuous (S1);

12. Insulation Class: B;

13. Protection Class: IP44,IP54,IP55;

14. Frame material: aluminum body(56-132 frame), cast iron(71-355 frame)

15. Terminal box : Top or Side

16. Cooling Method: IC411 Standards;

17. Altitude: No more than 1,000 meters above sea level;

18. Packing: 63-112 frame be packaged by carton&pallets

132-355 frame be packaged by plywood case;

19. Certifications: CE, CCC, ISO9001: 2008

Factory Advantages

1 . 15 years history

2. Competitive Price

3. Guaranteed Quality

4. Fast delivery time, Normal models about 15-20days , another not normal models need about 30days

5. 100% testing after each process and final testing before packing ,all raw material is good quality .100% cooper wire, Cold-rolled silicon steel sheet,good quaility shafts ,bearings,stators ,fan,fan covers.and so on.

6. High efficiency

7. Low noise

8. Long life

9. Power saving

10. Slight vibration

11. It is newly designed in conformity with the relevant rules of IEC standards, Strictly and Perfect Management is guaranteed for Production ;

12. Professional Service

13. Warranty: 12 months from date of delivery

14. Main Market: South America, Middle East, Southest Asia, Europe,Africa and so on

15. We have Certification for CE, CCC, ISO9001,High quality and competitive price !

Installation Instructions

Y2 Three-phase Asynchronous Electric Motor
1). Power:	0.12KW-315KW;
2). Frame:	H56 to 355;
3). Shell:	cast iron body , aluminum body ;
4). Pole:	2/4/6/8 poles;
5). Mounting arrangement:	B3/B5/B14/B35/B34 or other;
6). Voltage:	220V, 380V, 400V, 415V, 440V or on request (50Hz or 60Hz);
7). Protection class:	IP54 / IP55 /IP65;
8). Duty/Rating:	S1 (Continuous);
9). Cooling method:	IC411 (SELF-FAN cooling);
10). Insulation class:	F;
11).Standard:	(IEC) EN60034-1 & EN1065714-1.

Technical Data

TYPE	OUTPUT		FULL LOAD				Ist/TN	Tst/TN	Tmax/TN
TYPE	HP	KW	Speed (RPM)	Current (A)	Efficiency η(%)	Power Factor (cosΦ)	Ist/TN	Tst/TN	Tmax/TN
Synchronous Speed 3000 rpm
Y2-631-2	0.18	0.25	2720	0.53	65	0.80	5.5	2.2	2.2
Y2-632-2	0.25	0.34	2720	0.69	68	0.81	5.5	2.2	2.2
Y2-711-2	0.37	0.5	2740	0.99	70	0.81	6.1	2.2	2.2
Y2-712-2	0.55	0.75	2740	1.4	73	0.82	6.1	2.2	2.3
Y2-801-2	0.75	1	2835	1.83	77.4	0.83	6.1	2.2	2.3
Y2-802-2	1.1	1.5	2835	2.58	79.6	0.84	7	2.2	.2.3
Y2-90S-2	1.5	2	2845	3.43	81.3	0.84	7	2.2	2.3
Y2-90L-2	2.2	3	2845	4.85	83.2	0.85	7	2.2	2.3
Y2-100L-2	3	4	2875	6.31	84.6	0.87	7.5	2.2	2.3
Y2-112M-2	4	5.5	2895	8.1	85.8	0.88	7.5	2.2	2.3
Y2-132S1-2	5.5	7.5	2905	11	87	0.88	7.5	2.2	2.3
Y2-132S2-2	7.5	10	2905	14.9	88.1	0.88	7.5	2.2	2.3
Y2-160M1-2	11	15	2935	21.3	89.4	0.89	7.5	2.2	2.3
Y2-160M2-2	15	20	2935	28.8	90.3	0.89	7.5	2.2	2.3
Y2-160L-2	18.5	25	2935	34.7	90.9	0.90	7.5	2.2	2.3
Y2-180M-2	22	30	2945	41	91.3	0.90	7.5	2	2.3
Y2-200L1-2	30	40	2955	55.5	92	0.90	7.5	2	2.3
Y2-200L2-2	37	50	2955	67.9	92.5	0.90	7.5	2	2.3
Y2-225M-2	45	60	2975	82.3	92.9	0.92	7.5	2	2.3
Y2-250M-2	55	75	2975	101	93.2	0.90	7.5	2	2.3
Y2-280S-2	75	100	2975	134	93.8	0.90	7.5	2	2.3
Y2-315S-2	110	150	2980	195	94.3	0.91	7.1	1.8	2.2
Y2-315M-2	132	180	2980	233	94.6	0.91	7.1	1.8	2.2
Y2-315L1-2	160	200	2980	279	94.8	0.92	7.1	1.8	2.2
Y2-315L2-2	200	270	2980	348	95	0.92	7.1	1.8	2.2
Y2-355M-2	250	340	2980	433	95	0.92	7.1	1.6	2.2
Y2-355L-2	315	430	2980	544	95	0.92	5.8	1.6	2.2
Y2-400M1-2	355	475	2975	618	95.9	0.91	5.8	1.23	2.53
Y2-400M2-2	400	535	2982	689	96.0	0.92	5.74	1.31	2.43
Y2-400M3-2	450	600	2982	775	96.1	0.92	7.27	1.83	2.98
Y2-400L1-2	500	670	2982	853	96.3	0.92	6.14	1.2	2.9
Y2-400L2-2	560	750	2982	952	96.3	0.92	5.46	0.98	2.57
Synchronous Speed 1500 rpm
Y2-631-4	0.12	0.17	1310	0.44	57	0.72	4.4	2.1	2.2
Y2-632-4	0.18	0.25	1310	1.62	60	0.73	4.4	2.1	2.2
Y2-711-4	0.25	0.34	1330	0.79	65	0.75	5.2	2.1	2.2
Y2-712-4	0.37	0.5	1330	1.12	67	0.74	5.2	2.1	2.2
Y2-801-4	0.55	0.75	1395	1.57	71	0.75	5.2	2.4	2.3
Y2-802-4	0.75	1	1395	2.03	79.6	0.76	6	2.3	2.3
Y2-90S-4	1.1	1.5	1405	2.89	81.4	0.77	6	2.3	2.3
Y2-90L-4	1.5	2	1405	3.7	82.8	0.79	6	2.3	2.3
Y2-100L1-4	2.2	3	1435	5.16	84.3	0.81	7	2.3	2.3
Y2-100L2-4	3	4	1435	6.78	85.5	0.82	7	2.3	2.3
Y2-112M-4	4	5.5	1445	8.8	86.6	0.82	7	2.3	2.3
Y2-132S-4	5.5	7.5	1445	11.7	87.7	0.83	7	2.3	2.3
Y2-132M-4	7.5	10	1445	15.6	88.7	0.84	7	2.3	2.3
Y2-160M-4	11	15	1460	22.3	89.8	0.84	7	2.2	2.3
Y2-160L-4	15	20	1460	30.1	90.6	0.85	7.5	2.2	2.3
Y2-180M-4	18.5	25	1470	36.5	91.2	0.86	7.5	2.2	2.3
Y2-180L-4	22	30	1470	43.2	91.6	0.86	7.5	2.2	2.3
Y2-200L-4	30	40	1470	57.6	92.3	0.86	7.2	2.2	2.3
Y2-225S-4	37	50	1485	69.9	92.7	0.87	7.2	2.2	2.3
Y2-225M-4	45	60	1485	84.7	93.1	0.87	7.2	2.2	2.3
Y2-250M-4	55	75	1485	103	93.5	0.87	7.2	2.2	2.3
Y2-280S-4	75	100	1485	140	94	0.87	7.2	2.2	2.3
Y2-280M-4	90	125	1490	167	94.2	0.87	7.2	2.2	2.3
Y2-315S-4	110	150	1490	201	94.5	0.88	6.9	2.1	2.2
Y2-315M-4	132	180	1490	240	94.7	0.88	6.9	2.1	2.2
Y2-315L1-4	160	200	1490	287	94.9	0.89	6.9	2.1	2.2
Y2-315L2-4	200	270	1490	359	94.1	0.89	6.9	2.1	2.2
Y2-355M-4	250	340	1485	443	95.1	0.90	6.9	2.1	2.2
Y2-355L-4	315	430	1485	556	95.1	0.90	6.9	2.1	2.2
Y2-400M1-4	355	475	1490	641	95.5	0.88	6.5	2.6	1.93
Y2-400M2-4	400	535	1490	723	95.5	0.88	6.5	2.75	1.8
Y2-400M3-4	450	600	1490	804	95.5	0.89	6.5	2.81	2.03
Y2-400L1-4	500	670	1490	893	95.6	0.89	6.61	2.52	1.83
Y2-400L2-4	560	750	1490	971	96.0	0.89	6.6	2.67	2.02
Synchronous Speed 1000 rpm
Y2-711-6	0.18	0.25	850	0.74	56	0.66	4	1.9	2
Y2-712-6	0.25	0.34	850	0.95	59	0.68	4	1.9	2
Y2-801-6	0.37	0.5	890	1.3	62	0.70	4.7	1.9	2
Y2-802-6	0.55	0.75	890	1.79	65	0.72	4.7	1.9	2.1
Y2-90S-6	0.7	1	915	2.29	75.9	0.72	5.5	2	2.1
Y2-90L-6	1.1	1.5	915	3.18	78.1	0.73	5.5	2	2.1
Y2-100L-6	1.5	2	945	3.94	79.8	0.75	5.5	2	2.1
Y2-112M-6	2.2	3	945	5.6	81.8	0.76	6.5	2	2.1
Y2-132S-6	3	4	965	7.4	83.3	0.76	6.5	2.1	2.1
Y2-132M1-6	4	5.5	965	9.8	84.6	0.76	6.5	2.1	2.1
Y2-132M2-6	5.5	7.5	965	12.9	86	0.77	6.5	2.1	2.1
Y2-160M-6	7.5	10	975	17	87.2	0.78	6.5	2	2.1
Y2-160L-6	11	15	975	24.2	88.7	0.81	7	2	2.1
Y2-180L-6	15	20	975	31.6	89.7	0.81	7	2	2.1
Y2-200L1-6	18.5	25	975	38.6	90.4	0.83	7	2.1	2.1
Y2-200L2-6	22	30	975	44.7	90.9	0.84	7	2.1	2.1
Y2-225M-6	30	40	980	59.3	91.7	0.86	7	2	2.1
Y2-250M-6	37	50	980	71	92.2	0.86	7	2.1	2.1
Y2-280S-6	45	60	980	86	92.7	0.86	7	2.1	2
Y2-280M-6	55	75	980	105	93.1	0.86	7	2.1	2
Y2-315S-6	75	100	980	141	93.7	0.86	7	2	2
Y2-315M-6	90	125	980	169	94	0.86	7	2	2
Y2-315L1-6	110	150	980	206	94.3	0.86	6.7	2	2
Y2-315L2-6	132	180	980	244	94.6	0.87	6.7	2	2
Y2-355M1-6	160	200	985	292	94.8	0.88	6.7	1.9	2
Y2-355M2-6	200	270	985	365	95	0.88	6.7	1.9	2
Y2-355L-6	250	340	985	455	95	0.88	6.7	1.9	2
Y2-400M1-6	280	380	990	510	95.8	0.87	5.9	2.3	1.8
Y2-400M2-6	315	430	990	574	95.8	0.87	5.9	2.3	1.8
Y2-400M3-6	355	475	990	638	95.8	0.87	5.9	2.3	1.8
Y2-400L1-6	400	535	990	719	96.0	0.88	6.3	2.3	1.8
Y2-400L2-6	450	600	990	796	96.5	0.89	6.3	2.3	1.8
Synchronous Speed 750 rpm
Y2-801-8	0.18	0.25	630	0.88	51	0.61	3.3	1.8	1.9
Y2-802-8	0.25	0.34	640	1.15	54	0.61	3.3	1.8	1.9
Y2-90S-8	0.37	0.5	660	1.49	62	0.61	4	1.8	1.9
Y2-90L-8	0.55	0.75	660	2.18	63	0.61	4	1.8	2
Y2-100L1-8	0.75	1	680	2.39	71	0.67	4	1.8	2
Y2-100L2-8	1.1	1.5	680	3.32	73	0.69	5	1.8	2
Y2-112M-8	1.5	2	690	4.5	75	0.69	5	1.8	2
Y2-132S-8	2.2	3	690	6	78	0.71	6	1.8	2
Y2-132M-8	3	4	710	7.9	79	0.73	6	1.8	2
Y2-160M1-8	4	5	710	10.3	81	0.73	6	1.9	2
Y2-160M2-8	5.5	7.5	720	13.6	83	0.74	6	2	2
Y2-160L-8	7.5	10	720	17.8	85.5	0.75	6	2	2
Y2-180L-8	11	15	730	25.1	87.5	0.76	6.6	2	2
Y2-200L-8	15	20	730	34.1	88	0.76	6.6	2	2
Y2-225S-8	18.5	25	730	40.6	90	0.76	6.6	1.9	2
Y2-225M-8	22	30	740	47.4	90.5	0.78	6.6	1.9	2
Y2-250M-8	30	40	740	64	91	0.79	6.6	1.9	2
Y2-280S-8	37	50	740	78	91.5	0.79	6.6	1.9	2
Y2-280M-8	45	60	740	94	92	0.79	6.6	1.9	2
Y2-315S-8	55	75	740	111	92.8	0.81	6.6	1.8	2
Y2-315M-8	75	100	740	151	93	0.81	6.6	1.8	2
Y2-315L1-8	90	125	740	178	93.8	0.82	6.6	1.8	2
Y2-315L2-8	110	150	740	217	94	0.82	7.2	1.8	2
Y2-355M1-8	132	180	740	261	93.7	0.82	7.2	1.8	2
Y2-355M2-8	160	200	740	315	94.2	0.82	7.2	1.8	2
Y2-355L-8	200	270	740	388	94.5	0.83	7.2	1.8	2
Y2-400M1-8	250	340	745	494	95.0	0.81	6.2	2.3	1.8
Y2-400M2-8	280	380	745	552	95.0	0.82	6.2	2.3	1.8
Y2-400L1-8	315	430	745	592	95.0	0.85	6.2	2.3	1.8
Y2-400L2-8	355	475	745	692	95.0	0.85	6.2	2.3	1.8
Y2-400L3-8	400	535	745	780	95.0	0.85	6.2	2.3	1.8
Synchronous Speed 600 rpm
Y2-315S-10	45	60	590	100	91.5	0.75	6.2	1.5	2
Y2-315M-10	55	75	590	121	92	0.75	6.2	1.5	2
Y2-315L1-10	75	100	590	162	92.5	0.76	6.2	1.2	2
Y2-315L2-10	90	125	590	191	93	0.77	6.2	1.5	2
Y2-355M1-10	110	150	590	230	93.2	0.78	6	1.3	2
Y2-355M2-10	132	180	590	275	93.5	0.78	6	1.3	2
Y2-355L-10	160	200	590	334	93.5	0.78	6	1.3	2
Y2-400M1-10	200	270	595	404	95.0	0.80	6.2	2.6	1.8
Y2-400M2-10	250	340	595	495	95.0	0.81	6.2	2.6	1.8
Y2-400L1-10	280	380	595	554	95.0	0.82	6.2	2.6	1.8
Y2-400L2-10	315	430	595	630	95.0	0.82	6.2	2.6	1.8

Detailed Photos

Our OEM Motors, Diesel generator sets ,Alternators are talior made to fit the OEM customer’s application. Our based Engineering Design team work with you to ensure the motor meets your individual needs.

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gear motor

Are there innovations or emerging technologies in the field of gear motor design?

1. Miniaturization and Compact Design:

2. High-Efficiency Gearing:

3. Magnetic Gearing:

4. Integrated Electronics and Controls:

5. Smart and Condition Monitoring Capabilities:

6. Energy-Efficient Motor Technologies:

gear motor

Can gear motors be used for precise positioning, and if so, what features enable this?

1. Gear Reduction:

2. High Resolution Encoders:

3. Closed-Loop Control:

4. Stepper Motors:

5. Servo Motors:

6. Motion Control Algorithms:

gear motor

How does the gearing mechanism in a gear motor contribute to torque and speed control?

Torque Control:

Speed Control:

China best Three Phase Asynchronous AC Induction Electric Gear Reducer Fan Blower Vacuum Air Compressor Water Pump Universal Industry Machine Motor vacuum pump ac system
editor by CX 2024-02-11

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TAIBANG Gear MOTOR IS Ideal Push FOR ALL Sorts OF INDUSTRIAL AUTOMATION Merchandise FOR Each INUSTRIAL AND Industrial Software.

WHAT YOU CAN BE Offered BY US IS Regular High quality Items(Tranquil AND Successful Overall performance Equipment MOTOR) AND ENGINEERING Remedy.

WE Make AC Gear MOTOR,Right ANGLE Equipment MOTOR,DC Gear MOTOR,DC BRUSHLESS Equipment MOTOR,Substantial PRECISION PLANETARY Equipment MOTOR,WORM Equipment MOTOR,DRUM MOTOR AND SPRING Procedure Mechanism Employed Gear MOTOR,And so on.

Our geared motor power assortment is from 6W-3.7KW(1/125HP to 5HP), the velocity ratio is from 1: 3 to 1: 3000, output velocity from .5rpm-500rpm, 12V,24V,48V,110V-120V, 220V-240V, 380V -415V ,AC and DC motors, all can be produced. Special motors also can be made and made.

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The Essentials of a Gear Motor

The fundamental system driving the gear motor is the theory of conservation of angular momentum. The scaled-down the gear, the a lot more RPM it addresses and the larger the equipment, the much more torque it creates. The ratio of angular velocity of two gears is named the equipment ratio. Additionally, the same theory applies to numerous gears. This implies that the course of rotation of each adjacent gear is usually the opposite of the 1 it is hooked up to.
Motor

Induction worm gear motor

If you might be hunting for an electrical motor that can provide higher torque, an Induction worm equipment motor may possibly be the correct selection. This kind of motor utilizes a worm gear connected to the motor to rotate a primary equipment. Simply because this kind of motor is more successful than other types of motors, it can be utilized in applications demanding enormous reduction ratios, as it is capable to provide more torque at a lower velocity.
The worm gear motor is made with a spiral shaft that is established into splines in an additional gear. The pace at which the worm gear rotates is dependent on the torque created by the major gear. Induction worm gear motors are best suited for use in minimal-voltage purposes these kinds of as electric powered vehicles, renewable strength programs, and industrial gear. They arrive with a wide assortment of energy-supply alternatives, which includes twelve-volt, 24-volt, and 36-volt AC energy materials.
These kinds of motors can be utilised in many industrial options, which includes elevators, airport products, meals packaging facilities, and far more. They also create significantly less sound than other kinds of motors, which tends to make them a well-known option for companies with minimal room. The efficiency of worm gearmotors tends to make them an exceptional selection for purposes where sounds is an issue. Induction worm equipment motors can be compact and really large-torque.
Although the Induction worm gear motor is most extensively utilized in industrial apps, there are other types of gearmotors offered. Some kinds are much more efficient than other people, and some are far more expensive than others. For your application, selecting the right motor and gearbox blend is crucial to obtaining the sought after result. You’ll discover that the Induction worm equipment motor is an outstanding selection for numerous applications. The advantages of an Induction worm gear motor can not be overstated.
The DC gear motor is an excellent choice for high-finish industrial purposes. This kind of gearmotor is more compact and lighter than a common AC motor and can deliver up to two hundred watts of torque. A gear ratio of a few to two can be located in these motors, which tends to make them perfect for a broad variety of programs. A substantial-good quality DC equipment motor is a great option for many industrial applications, as they can be very efficient and supply a higher amount of dependability.
Electrical equipment motors are a flexible and commonly used variety of electric powered motor. Even so, there are some purposes that do not benefit from them, such as apps with large shaft speed and minimal torque. Purposes this sort of as enthusiast motors, pump and scanning machines are examples of this kind of higher-velocity and large-torque requires. The most essential thought when selecting a gearmotor is its performance. Choosing the proper dimensions will make certain the motor operates successfully at peak effectiveness and will previous for a long time.
Motor

Parallel shaft helical equipment motor

The FC series parallel shaft helical gearmotor is a compact, lightweight, and large-overall performance device that makes use of a parallel shaft composition. Its compact style is complemented by high transmission effectiveness and substantial carrying ability. The motor’s materials is 20CrMnTi alloy steel. The unit will come with possibly a flanged enter or bolt-on toes for installation. Its reduced sound and compact design make it an ideal selection for a selection of purposes.
The helical gears are normally arranged in two rows of a single yet another. Every single row is made up of a single or a lot more rows of enamel. The parallel row has the enamel in a helical sample, even though the helical rows are lined up parallelly. In addition to this, the cross helical gears have a level speak to design and style and do not overlap. They can be both parallel or crossed. The helical equipment motors can have any variety of helical pairs, each and every with a different pitch circle diameter.
The rewards of the Parallel Shaft Helical Gearbox contain high temperature and force dealing with. It is created by competent pros utilizing chopping-edge technological innovation, and is commonly regarded for its large overall performance. It is available in a selection of technological technical specs and is custom-created to suit personal demands. These gearboxes are resilient and lower-sounds and attribute substantial trustworthiness. You can anticipate to save up to forty% of your strength by employing them.
The parallel shaft helical gear motors are made to lessen the speed of a rotating element. The nodular cast iron housing helps make the device sturdy in challenging environments, whilst the precision-machined gears supply peaceful, vibration-free operation. These motors are available in double reduction, triple reduction, and quadruple reduction. The ability ranges from .12 kW to forty five kW. You can decide on from a vast selection of capacities, based on the measurement of your gearing wants.
The SEW-EURODRIVE parallel shaft helical gearmotor is a practical remedy for area-constrained apps. The machine’s modular layout enables for effortless mounting and a vast variety of ambient temperatures. They are best for a selection of mechanical apps, like conveyors, augers, and more. If you want a modest footprint, the SEW-EURODRIVE parallel shaft helical gear motor is the very best solution for you.
The parallel shaft helical gears are advantageous for the two large and reduced velocity purposes. Parallel helical gears are also ideal for low pace and reduced duty programs. A very good example of a cross-helix gear is the oil pump of an inner combustion engine. Both kinds of helical gears are extremely reputable and offer vibration-free of charge procedure. They are far more costly than conventional equipment motors, but supply a lot more durability and efficiency.
Motor

Helical gear device

This helical equipment unit is created to operate under a selection of demanding circumstances and can be utilised in a vast variety of applications. Created for lengthy life and higher torque density, this gear device is obtainable in a range of torques and equipment ratios. Its design and development make it appropriate with a extensive selection of vital mechanical methods. Typical apps consist of conveyors, content dealing with, metal mills, and paper mills.
Created for high-functionality apps, the Heidrive helical gear device provides exceptional functionality and value. Its modern design makes it possible for it to operate effectively below a vast range of functioning circumstances and is hugely resistant to hurt. These gear motors can be simply mixed with a helical gear unit. Their combined energy output is a hundred Nm, and they have a high effectiveness of up to 90%. For far more data about the helical equipment motor, speak to a Heidrive agent.
A helical equipment unit can be categorised by its reference area in the standard airplane or the turning airplane. Its middle gap is the identical as that of a spur gear, and its quantity of tooth is the same. In addition to this, the helical equipment has a reduced axial thrust, which is yet another important attribute. The helical gear unit is more effective at transferring torque than a spur equipment, and it is quieter, also.
These models are developed to handle large loads. Regardless of whether you are utilizing them for conveyors, augers, or for any other application that entails higher-speed movement, a helical equipment device will supply optimum performance. A helical equipment unit from Flender can manage 400,000 duties with a substantial diploma of dependability. Its substantial effectiveness and large resistance to load assures high plant availability. These gear motors are accessible in a selection of measurements, from single-speed to multi-speed.
PEC geared motors gain from many years of design and style knowledge and large high quality materials. They are strong, tranquil, and offer superb performance. They are offered in numerous configurations and are dimensionally interchangeable with other main makes. The gear motors are produced as modular kits to lessen stock. They can be fitted with further parts, such as backstops and fans. This helps make it simple to personalize your gear motors and help save income although lowering fees.
Yet another variety of helical gears is the double helical gear. The double helical equipment device has two helical faces with a gap among them. They are greater for enclosed gear methods as they offer better tooth overlap and smoother performance. When compared to double helical gears, they are more compact and a lot more versatile than the Herringbone variety. So, if you happen to be hunting for a equipment motor, a helical gear unit could be excellent for you.

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China wholesaler Three Phase 200W Vertical Type Aluminum Shell Helical Gear Motor with Best Sales

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200W Vertical Kind Aluminum Shell One Stage Helical Gear Motor

FAQ
Q: What’re your principal merchandise?
A: We presently produce Ac Gear Motors,YS Sequence Asynchronous Motors ,YL/YY Sequence Asynchronous Motors, RV Reducer etc. You can electronic mail us to advise necessary motors per your specification .

Q: Do you have a customized support for your normal motors?
A: Of course, we can customize per your ask for for the voltage, velocity, torque and shaft diameter.

Q: Do you have an personal layout support for motors?
A: Sure, we would like to design and style motors independently for our customers, but there is a MOQ and need design demand and mold development price.

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A: Normally speaking, our standard normal item will need to have fifteen-30days, a little bit lengthier for personalized products. But we are extremely flexible on the direct time, it will rely on the specific orders.

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Dynamic Modeling of a Planetary Motor

A planetary gear motor is composed of a collection of gears rotating in perfect synchrony, allowing them to deliver torque in a larger output capacity than a spur equipment motor. In contrast to the planetary motor, spur gear motors are simpler to construct and value considerably less, but they are greater for apps necessitating reduce torque output. That is due to the fact each and every gear carries the whole load. The adhering to are some important variations between the two types of gearmotors.

planetary equipment program

A planetary gear transmission is a sort of gear mechanism that transfers torque from one supply to yet another, normally a rotary motion. In addition, this kind of equipment transmission calls for dynamic modeling to look into its longevity and dependability. Previous studies incorporated equally uncoupled and coupled meshing models for the examination of planetary gear transmission. The merged product considers both the shaft structural stiffness and the bearing assistance stiffness. In some apps, the flexible planetary equipment could influence the dynamic reaction of the method.
In a planetary gear gadget, the axial finish surface area of the cylindrical part is rotatable relative to the separating plate. This system retains lubricant. It is also able of preventing overseas particles from entering the planetary gear method. A planetary equipment device is a fantastic selection if your planetary motor’s pace is large. A high-quality planetary equipment technique can give a excellent efficiency than conventional programs.
A planetary gear system is a complicated system, involving three relocating links that are related to each and every other by way of joints. The sunlight gear acts as an enter and the planet gears act as outputs. They rotate about their axes at a ratio determined by the amount of enamel on each equipment. The solar gear has 24 enamel, while the planet gears have three-quarters that ratio. This ratio tends to make a planetary motor extremely productive.
Motor

planetary equipment prepare

To forecast the free of charge vibration reaction of a planetary motor equipment prepare, it is crucial to produce a mathematical model for the system. Formerly, static and dynamic versions were utilized to review the actions of planetary motor equipment trains. In this review, a dynamic model was created to examine the consequences of essential style parameters on the vibratory reaction. Key parameters for planetary equipment transmissions incorporate the framework stiffness and mesh stiffness, and the mass and location of the shaft and bearing supports.
The design and style of the planetary motor gear train is composed of many levels that can operate with variable input speeds. The design of the equipment train permits the transmission of substantial torques by dividing the load throughout multiple planetary gears. In addition, the planetary equipment prepare has numerous teeth which mesh simultaneously in procedure. This design and style also makes it possible for for larger performance and transmittable torque. Below are some other rewards of planetary motor gear trains. All these benefits make planetary motor equipment trains one particular of the most well-liked varieties of planetary motors.
The compact footprint of planetary gears enables for exceptional warmth dissipation. Substantial speeds and sustained performances will demand lubrication. This lubricant can also reduce noise and vibration. But if these characteristics are not fascinating for your application, you can choose a different gear kind. Alternatively, if you want to sustain substantial functionality, a planetary motor equipment teach will be the ideal decision. So, what are the positive aspects of planetary motor gears?

planetary gear practice with fixed carrier practice ratio

The planetary gear practice is a widespread sort of transmission in different machines. Its main rewards are substantial efficiency, compactness, large transmission ratio, and electricity-to-fat ratio. This kind of gear train is a mixture of spur gears, one-helical gears, and herringbone gears. Herringbone planetary gears have reduce axial force and high load carrying ability. Herringbone planetary gears are typically used in weighty machinery and transmissions of massive autos.
To use a planetary gear teach with a fastened carrier prepare ratio, the initial and next planets should be in a carrier situation. The first earth is rotated so that its tooth mesh with the sun’s. The second world, even so, cannot rotate. It need to be in a provider placement so that it can mesh with the sunshine. This demands a large degree of precision, so the planetary equipment prepare is usually produced of numerous sets. A tiny examination will simplify this layout.
The planetary gear teach is made up of a few factors. The outer ring gear is supported by a ring gear. Each gear is positioned at a distinct angle relative to one yet another. This makes it possible for the gears to rotate at a fixed fee whilst transferring the movement. This layout is also popular in bicycles and other modest vehicles. If the planetary gear teach has numerous phases, numerous ring gears could be shared. A stationary ring gear is also utilized in pencil sharpener mechanisms. Planet gears are extended into cylindrical cutters. The ring gear is stationary and the earth gears rotate all around a sunlight axis. In the situation of this style, the outer ring equipment will have a -3/2 earth equipment ratio.
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planetary equipment teach with zero helix angle

The torque distribution in a planetary gear is skewed, and this will dramatically lessen the load carrying capacity of a needle bearing, and consequently the life of the bearing. To better recognize how this can have an effect on a gear prepare, we will examine two reports performed on the load distribution of a planetary equipment with a zero helix angle. The very first examine was accomplished with a highly specialized software from the bearing company INA/FAG. The red line represents the load distribution alongside a needle roller in a zero helix equipment, even though the inexperienced line corresponds to the identical distribution of hundreds in a 15 degree helix angle gear.
Another method for figuring out a gear’s helix angle is to think about the ratio of the sun and world gears. Whilst the sunlight equipment is typically on the enter aspect, the planet gears are on the output aspect. The solar gear is stationary. The two gears are in engagement with a ring gear that rotates forty five levels clockwise. Both gears are attached to pins that assistance the earth gears. In the figure below, you can see the tangential and axial equipment mesh forces on a planetary equipment train.
One more method utilized for calculating electricity reduction in a planetary equipment practice is the use of an vehicle transmission. This kind of gear gives well balanced overall performance in equally power efficiency and load capability. Regardless of the complexities, this strategy supplies a far more exact investigation of how the helix angle affects energy decline in a planetary equipment train. If you might be interested in decreasing the power decline of a planetary gear train, go through on!

planetary gear prepare with spur gears

A planetary gearset is a type of mechanical push system that uses spur gears that shift in opposite instructions inside a plane. Spur gears are a single of the more standard varieties of gears, as they will not need any specialty cuts or angles to perform. As an alternative, spur gears use a intricate tooth shape to figure out where the tooth will make get in touch with. This in turn, will determine the amount of electrical power, torque, and speed they can make.
A two-phase planetary gear practice with spur gears is also achievable to run at variable input speeds. For this kind of a set up, a mathematical design of the gear prepare is designed. Simulation of the dynamic behaviour highlights the non-stationary consequences, and the outcomes are in great agreement with the experimental info. As the ratio of spur gears to spur gears is not constant, it is referred to as a dedendum.
A planetary equipment practice with spur gears is a kind of epicyclic gear prepare. In this scenario, spur gears operate amongst gears that include both inside and exterior teeth. The circumferential motion of the spur gears is analogous to the rotation of planets in the photo voltaic program. There are 4 primary parts of a planetary equipment prepare. The planet gear is positioned inside of the solar equipment and rotates to transfer motion to the sunshine equipment. The planet gears are mounted on a joint carrier that is related to the output shaft.
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planetary equipment teach with helical gears

A planetary gear practice with helical enamel is an incredibly potent transmission method that can offer substantial levels of power density. Helical gears are utilized to increase performance by offering a a lot more effective different to conventional worm gears. This variety of transmission has the potential to improve the total efficiency of a program, and its benefits increase far beyond the energy density. But what tends to make this transmission method so appealing? What are the key elements to contemplate when developing this type of transmission technique?
The most standard planetary teach is composed of the sun equipment, planet equipment, and ring gear aspects. The variety of planets may differ, but the simple composition of planetary gears is related. A easy planetary geartrain has the sunshine equipment driving a provider assembly. The number of planets can be as lower as two or as large as six. A planetary gear train has a reduced mass inertia and is compact and reputable.
The mesh period properties of a planetary gear practice are notably crucial in developing the profiles. Various parameters these kinds of as mesh phase big difference and tooth profile modifications must be researched in depth in purchase to totally comprehend the dynamic attributes of a PGT. These elements, jointly with other folks, determine the helical gears’ functionality. It is consequently important to recognize the mesh phase of a planetary equipment prepare to design and style it properly.

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How to Increase Gear Motor Dependability

A gearmotor is a mechanical unit utilised to transmit torque from one particular place to an additional. As its identify implies, it is designed to rotate one object relative to yet another. Its major use is to transmit torque from one particular stage to another. The most widespread varieties of equipment motors are: worm, spur, and helical. Every of these has specific features and can be employed for a selection of applications. Reliability is also an important factor to think about when choosing a gearmotor.

Purposes of a gear motor

Regardless of its little dimensions, a gear motor has a lot of apps. These incorporate heavy equipment lifts, hospital beds, and electricity recliners. It is also identified in a lot of every day products, this kind of as electromechanical clocks and cake mixers. Its versatility makes it possible for it to generate a higher force from a small electric powered motor. Listed here are some of its most frequent uses. You can also locate a equipment motor in a lot of house appliances and cars.
Prior to deciding on a gearmotor, take into account the specs of the machine you need to have to power. You need to consider its dimension, bodyweight, and ambient circumstances, which incorporate temperature regimes, sounds levels, and contaminating resources. You need to also get into account the envelope dimension, mounting approach, and orientation. Other considerations consist of the expected support life, routine maintenance scope, and manage sort. The most ideal gearmotor for your specific software will be one that can take care of the load.
The motor and gearbox types can be mixed and matched, dependent on the application. A a few-phase asynchronous motor and a everlasting magnet synchronous servomotor are common alternatives for these units. The type of motor and gearbox mix you decide on will determine the power provide, the effectiveness of the motor, and expense. After you comprehend the application, it will be easy to combine a gear motor into your method.
When employed in industrial applications, equipment motors are effective for minimizing the velocity of rotating shafts. One third of all industrial electric motor techniques use gearing to decrease output pace. They can also save power, which advantages the staff who work them. In simple fact, industrial electric powered motor programs are responsible for practically a single-tenth of the carbon dioxide emissions that are developed by fossil-fueled electrical power crops. Thankfully, efficiency and reliability are just two of the benefits of using equipment motors.
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Sorts

Before picking a gearmotor, it is crucial to realize its specs. The important variables to consider are the size, excess weight, and noise amount of the gearmotor. In addition, the power, torque, and pace of the motor are critical variables. Specs are also critical for its working surroundings, this kind of as the temperature and the level of ingress defense. Lastly, it is essential to determine its responsibility cycle to make certain it will work correctly. To choose a suitable gearmotor, seek the advice of the technical specs of your software.
Some frequent programs of gearmotors contain packaging equipment, conveyors, and material managing apps. They also arrive with a number of benefits, which includes their capacity to management each position and pace. This can make them excellent for applications the place speed and positioning are crucial. Parallel-shaft gear units, for occasion, are frequently utilised in conveyors, substance dealing with, and steel mills. They are also able to work in higher-precision manufacturing. For these factors, they are the most common type of gearmotor.
There are 3 widespread types of gears. Helical gears have tooth that are inclined at 90 levels to the axis of rotation, producing them much more successful. Helicoidal gears, in the meantime, have a reduce noise stage and are consequently favored for purposes requiring higher torque. Worm gears are favored for purposes in which torque and pace reduction are essential, and worm gears are suited for those conditions. They also have positive aspects in excess of spur gears and worm gears.
The application of a equipment motor is virtually limitless. From hefty machine lifts to medical center bed lifting mechanisms, equipment motors make it feasible to use a little rotor at a high velocity. Their light-weight building also permits them to transfer heavy loads, such as cranes, but they do so slowly and gradually. Equipment motors are an superb choice in applications in which space is an issue. A couple of frequent programs are reviewed below. When selecting a gear motor, bear in mind to decide on the greatest measurement and application for your demands.
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Capabilities

A gearmotor’s speed is right proportional to the gear ratio. By dividing the enter velocity by the gear ratio, the output pace can be identified. Gear ratios earlier mentioned 1 minimize velocity, although equipment ratios below one boost pace. Performance of a gearmotor is described as its potential to transfer power by way of its gearbox. This performance element takes into account losses from friction and slippage. Most gearmotor producers will provide this curve on request.
There are many factors that must be regarded when picking a gearmotor. Initial, the application must fulfill the desired speed and torque. Next, the output shaft must rotate in the desired path. 3rd, the load have to be appropriately matched to the gearmotor. And lastly, the operating surroundings need to be considered, like the ambient temperature and the degree of defense. These specifics will aid you find the excellent gearmotor. You can examine various types of gear motors on this page and pick the 1 that will meet your requirements.
The micro-DC equipment motor is a single of the most adaptable sorts of geared motors. These motors are commonly used in smart cars, robotics, logistics, and the smart metropolis. Other programs include precision devices, personalized treatment instruments, and cameras. They are also typically identified in higher-finish automotives and are used in sensible towns. They also find use in numerous fields like out of doors adventure tools, pictures tools, and electronics. The advantages of micro-DC gear motors are several.
The primary operate of a equipment motor is to minimize the pace of a rotating shaft. Modest electrical clocks, for case in point, use a synchronous motor with a 1,200-rpm output pace to travel the hour, moment, and next fingers. While the motor is modest, the force it exerts is huge, so it truly is essential to make certain that the motor isn’t in excess of-powered. There is a higher ratio between the enter torque and the output torque.

Reliability

The reliability of a equipment motor is dependent on a number of aspects, such as substance good quality, machining precision, and running circumstances. Equipment failure is usually far more severe than surface tiredness, and can compromise individual basic safety. Dependability is also impacted by the circumstances of set up, assembly, and use. The following sections offer an overview of some essential aspects that effect equipment motor dependability. This post gives some tips to optimize equipment motor trustworthiness.
First and foremost, make confident you are purchasing from a trustworthy provider. Gear motors are costly, and there is no standardization of the measurements. If a gear breaks, replacing it can just take a great deal of time. In the prolonged operate, trustworthiness wins in excess of anything. But this isn’t going to suggest that you can ignore the significance of gears – the good quality of a equipment motor is far more essential than how lengthy it lasts.
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Price

The cost of a equipment motor is reasonably minimal in comparison to that of other kinds of electrical motors. This sort of motor is commonly employed in money counters, printers, wise homes, and automation gear. A DC gear motor is also generally used in computerized window devices, glass curtain partitions, and banknote vending machines. There are numerous rewards to utilizing a gear motor. Listed here are a number of of them. Read on to find out more about them.
Pace management is an additional gain of a gear motor. The motors are likely to have significantly less wear and tear than other motors, which indicates significantly less frequent replacements. Moreover, many equipment motors are straightforward to set up and require significantly less maintenance, which also helps lessen the all round expense of possession. Lastly, since sound is a common issue for a lot of electronic OEMs, DC gear motors are often quieter than their counterparts. For these motives, they are often utilized in industrial configurations.
One more advantage of an electric equipment motor is its size and electricity. They are typically made for 12V, 24V, and 48V voltages and two hundred-watt electrical power. Their rated velocity is 3000 rpm and their torque is .sixty four Nm. They are also more trustworthy than their AC counterparts and are best for many industrial programs. They have a large ratio of a few to two, which tends to make them best for a assortment of purposes.
A equipment motor is an electrical motor that is coupled with a equipment practice. It utilizes AC or DC electricity, and is typically called a equipment reducer. The major objective of these gear reducers is to multiply torque, even though keeping compact dimension and overall efficiency. Nevertheless, the performance of a gear motor is also affected by ambient temperature and lubricants. If the gear motor is installed in the incorrect area, it could be ineffective and consequence in premature failure of the machine.

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