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China best Three Phase Asynchronous AC Induction Electric Gear Reducer Fan Blower Vacuum Air Compressor Water Pump Universal Industry Machine Motor vacuum pump ac system

Product Description

Product Description

Introduction:

     Y2 series three-phase asynchronous motor is Y series motor the upgrading of product, is the totally enclosed, fan-cooled induction motor for general purpose .
 It was the newest product in the 90S’ ,its overall level has reached the same products abroad at the beginning of 90S’level. The product apply to economic lake-off fields, such as machine tools, water pump, fan, compressor, also can be applied to transportation, stirring, printing, agricultural machinery, food and other kinds of excluding inflammable, explosive or corrosive gas.
     Y2 series three phase asynchronous motor installation size and power grade in conformity with relevant standards of IEC and Germany DIN42673 standard line and Y series motor, its shell protection grade for IP54, cooling method for IC41l, operate continuously (S1). Using F insulation class and grade B assessment according to temperature (except for 315 L2-2, 4355 all specifications F grade the assessment, and ask the assessment load noise index.
        Y2 series three-phase asynchronous motor the rated voltage is 380 V. rated frequency is 50 Hz. 3 KW the following connection is Y , other power are delta connection . Motor running the place at no more than 1000 m; Environment air temperature changes with seasons, but no more than 40 °C; Minimum environment air temperature is-15 °C; The wet month average high relative humidity is 90%; At the same time, this month is not higher than the lowest average temperature 25 °C.
 

Motor Features:

1. Frame size:H56-355;
2. Power:0.12-315Kw;
3. Voltage: 380V;

4. Rated Frequency: 50 Hz / 60 Hz;

5. Poles: 2 / 4 / 6 / 8 / 10

6. Speed: 590 -2980 r/min

7. Ambient Temperature: -15°C-40°C 

8. Model of CONEECTION: Y-Connection for 3 KW motor or less while Delta-Connection for 4 KW motor or more;

9. Mounting:  B3; B5; B35; B14; B34; 

10. Current: 1.5-465 A (AC);

11. Duty: continuous (S1);

12. Insulation Class:  B;

13. Protection Class:  IP44,IP54,IP55;

14. Frame material: aluminum body(56-132 frame), cast iron(71-355 frame)

15. Terminal box : Top or Side 

16. Cooling Method: IC411 Standards;

17. Altitude: No more than 1,000 meters above sea level;

18. Packing: 63-112 frame be packaged by carton&pallets

                   132-355 frame be packaged by plywood case;

19. Certifications: CE, CCC, ISO9001: 2008

 

Factory Advantages

 

1 . 15 years history

 

2. Competitive Price

 

3. Guaranteed Quality 

 

4. Fast delivery time, Normal models about 15-20days , another not normal models need about 30days

 

5. 100% testing after each process and final testing before packing ,all raw material is good quality .100% cooper wire, Cold-rolled silicon steel sheet,good quaility shafts ,bearings,stators ,fan,fan covers.and so on.

 

6. High efficiency

 

7. Low noise 

 

8. Long life

 

9. Power saving

 

10. Slight vibration

 

11. It is newly designed in conformity with the relevant rules of IEC standards, Strictly and Perfect Management is guaranteed for Production ;

 

12. Professional Service

 

13. Warranty: 12 months from date of delivery

 

14. Main Market: South America, Middle East, Southest Asia, Europe,Africa and so on  

 

15. We have Certification for CE, CCC, ISO9001,High quality and competitive price !

 

Installation Instructions

   Y2 Three-phase Asynchronous Electric Motor
1). Power:  0.12KW-315KW;
2). Frame:  H56 to 355;
3). Shell:   cast iron body , aluminum body ;
4). Pole:  2/4/6/8 poles;
5). Mounting arrangement:  B3/B5/B14/B35/B34 or other;
6). Voltage:   220V, 380V, 400V, 415V, 440V or on request (50Hz or 60Hz);
7). Protection class:  IP54 / IP55 /IP65;
8). Duty/Rating:  S1 (Continuous);
9). Cooling method:   IC411 (SELF-FAN cooling);
10). Insulation class:   F;
11).Standard:  (IEC) EN60034-1 & EN1065714-1.

 

Technical Data

TYPE OUTPUT FULL LOAD Ist/TN Tst/TN Tmax/TN
HP KW Speed
(RPM)
Current
(A)
Efficiency
η(%)
Power Factor
(cosΦ)
Synchronous Speed 3000 rpm
Y2-631-2 0.18 0.25 2720 0.53 65 0.80 5.5 2.2 2.2
Y2-632-2 0.25 0.34 2720 0.69 68 0.81 5.5 2.2 2.2
Y2-711-2 0.37 0.5 2740 0.99 70 0.81 6.1 2.2 2.2
Y2-712-2 0.55 0.75 2740 1.4 73 0.82 6.1 2.2 2.3
Y2-801-2 0.75 1 2835 1.83 77.4 0.83 6.1 2.2 2.3
Y2-802-2 1.1 1.5 2835 2.58 79.6 0.84 7 2.2 .2.3
Y2-90S-2 1.5 2 2845 3.43 81.3 0.84 7 2.2 2.3
Y2-90L-2 2.2 3 2845 4.85 83.2 0.85 7 2.2 2.3
Y2-100L-2 3 4 2875 6.31 84.6 0.87 7.5 2.2 2.3
Y2-112M-2 4 5.5 2895 8.1 85.8 0.88 7.5 2.2 2.3
Y2-132S1-2 5.5 7.5 2905 11 87 0.88 7.5 2.2 2.3
Y2-132S2-2 7.5 10 2905 14.9 88.1 0.88 7.5 2.2 2.3
Y2-160M1-2 11 15 2935 21.3 89.4 0.89 7.5 2.2 2.3
Y2-160M2-2 15 20 2935 28.8 90.3 0.89 7.5 2.2 2.3
Y2-160L-2 18.5 25 2935 34.7 90.9 0.90 7.5 2.2 2.3
Y2-180M-2 22 30 2945 41 91.3 0.90 7.5 2 2.3
Y2-200L1-2 30 40 2955 55.5 92 0.90 7.5 2 2.3
Y2-200L2-2 37 50 2955 67.9 92.5 0.90 7.5 2 2.3
Y2-225M-2 45 60 2975 82.3 92.9 0.92 7.5 2 2.3
Y2-250M-2 55 75 2975 101 93.2 0.90 7.5 2 2.3
Y2-280S-2 75 100 2975 134 93.8 0.90 7.5 2 2.3
Y2-315S-2 110 150 2980 195 94.3 0.91 7.1 1.8 2.2
Y2-315M-2 132 180 2980 233 94.6 0.91 7.1 1.8 2.2
Y2-315L1-2 160 200 2980 279 94.8 0.92 7.1 1.8 2.2
Y2-315L2-2 200 270 2980 348 95 0.92 7.1 1.8 2.2
Y2-355M-2 250 340 2980 433 95 0.92 7.1 1.6 2.2
Y2-355L-2 315 430 2980 544 95 0.92 5.8 1.6 2.2
Y2-400M1-2 355 475 2975 618 95.9 0.91 5.8 1.23 2.53
Y2-400M2-2 400 535 2982 689 96.0 0.92 5.74 1.31 2.43
Y2-400M3-2 450 600 2982 775 96.1 0.92 7.27 1.83 2.98
Y2-400L1-2 500 670 2982 853 96.3 0.92 6.14 1.2 2.9
Y2-400L2-2 560 750 2982 952 96.3 0.92 5.46 0.98 2.57
Synchronous Speed 1500 rpm
Y2-631-4 0.12 0.17 1310 0.44 57 0.72 4.4 2.1 2.2
Y2-632-4 0.18 0.25 1310 1.62 60 0.73 4.4 2.1 2.2
Y2-711-4 0.25 0.34 1330 0.79 65 0.75 5.2 2.1 2.2
Y2-712-4 0.37 0.5 1330 1.12 67 0.74 5.2 2.1 2.2
Y2-801-4 0.55 0.75 1395 1.57 71 0.75 5.2 2.4 2.3
Y2-802-4 0.75 1 1395 2.03 79.6 0.76 6 2.3 2.3
Y2-90S-4 1.1 1.5 1405 2.89 81.4 0.77 6 2.3 2.3
Y2-90L-4 1.5 2 1405 3.7 82.8 0.79 6 2.3 2.3
Y2-100L1-4 2.2 3 1435 5.16 84.3 0.81 7 2.3 2.3
Y2-100L2-4 3 4 1435 6.78 85.5 0.82 7 2.3 2.3
Y2-112M-4 4 5.5 1445 8.8 86.6 0.82 7 2.3 2.3
Y2-132S-4 5.5 7.5 1445 11.7 87.7 0.83 7 2.3 2.3
Y2-132M-4 7.5 10 1445 15.6 88.7 0.84 7 2.3 2.3
Y2-160M-4 11 15 1460 22.3 89.8 0.84 7 2.2 2.3
Y2-160L-4 15 20 1460 30.1 90.6 0.85 7.5 2.2 2.3
Y2-180M-4 18.5 25 1470 36.5 91.2 0.86 7.5 2.2 2.3
Y2-180L-4 22 30 1470 43.2 91.6 0.86 7.5 2.2 2.3
Y2-200L-4 30 40 1470 57.6 92.3 0.86 7.2 2.2 2.3
Y2-225S-4 37 50 1485 69.9 92.7 0.87 7.2 2.2 2.3
Y2-225M-4 45 60 1485 84.7 93.1 0.87 7.2 2.2 2.3
Y2-250M-4 55 75 1485 103 93.5 0.87 7.2 2.2 2.3
Y2-280S-4 75 100 1485 140 94 0.87 7.2 2.2 2.3
Y2-280M-4 90 125 1490 167 94.2 0.87 7.2 2.2 2.3
Y2-315S-4 110 150 1490 201 94.5 0.88 6.9 2.1 2.2
Y2-315M-4 132 180 1490 240 94.7 0.88 6.9 2.1 2.2
Y2-315L1-4 160 200 1490 287 94.9 0.89 6.9 2.1 2.2
Y2-315L2-4 200 270 1490 359 94.1 0.89 6.9 2.1 2.2
Y2-355M-4 250 340 1485 443 95.1 0.90 6.9 2.1 2.2
Y2-355L-4 315 430 1485 556 95.1 0.90 6.9 2.1 2.2
Y2-400M1-4 355 475 1490 641 95.5 0.88 6.5 2.6 1.93
Y2-400M2-4 400 535 1490 723 95.5 0.88 6.5 2.75 1.8
Y2-400M3-4 450 600 1490 804 95.5 0.89 6.5 2.81 2.03
Y2-400L1-4 500 670 1490 893 95.6 0.89 6.61 2.52 1.83
Y2-400L2-4 560 750 1490 971 96.0 0.89 6.6 2.67 2.02
Synchronous Speed 1000 rpm
Y2-711-6 0.18 0.25 850 0.74 56 0.66 4 1.9 2
Y2-712-6 0.25 0.34 850 0.95 59 0.68 4 1.9 2
Y2-801-6 0.37 0.5 890 1.3 62 0.70 4.7 1.9 2
Y2-802-6 0.55 0.75 890 1.79 65 0.72 4.7 1.9 2.1
Y2-90S-6 0.7 1 915 2.29 75.9 0.72 5.5 2 2.1
Y2-90L-6 1.1 1.5 915 3.18 78.1 0.73 5.5 2 2.1
Y2-100L-6 1.5 2 945 3.94 79.8 0.75 5.5 2 2.1
Y2-112M-6 2.2 3 945 5.6 81.8 0.76 6.5 2 2.1
Y2-132S-6 3 4 965 7.4 83.3 0.76 6.5 2.1 2.1
Y2-132M1-6 4 5.5 965 9.8 84.6 0.76 6.5 2.1 2.1
Y2-132M2-6 5.5 7.5 965 12.9 86 0.77 6.5 2.1 2.1
Y2-160M-6 7.5 10 975 17 87.2 0.78 6.5 2 2.1
Y2-160L-6 11 15 975 24.2 88.7 0.81 7 2 2.1
Y2-180L-6 15 20 975 31.6 89.7 0.81 7 2 2.1
Y2-200L1-6 18.5 25 975 38.6 90.4 0.83 7 2.1 2.1
Y2-200L2-6 22 30 975 44.7 90.9 0.84 7 2.1 2.1
Y2-225M-6 30 40 980 59.3 91.7 0.86 7 2 2.1
Y2-250M-6 37 50 980 71 92.2 0.86 7 2.1 2.1
Y2-280S-6 45 60 980 86 92.7 0.86 7 2.1 2
Y2-280M-6 55 75 980 105 93.1 0.86 7 2.1 2
Y2-315S-6 75 100 980 141 93.7 0.86 7 2 2
Y2-315M-6 90 125 980 169 94 0.86 7 2 2
Y2-315L1-6 110 150 980 206 94.3 0.86 6.7 2 2
Y2-315L2-6 132 180 980 244 94.6 0.87 6.7 2 2
Y2-355M1-6 160 200 985 292 94.8 0.88 6.7 1.9 2
Y2-355M2-6 200 270 985 365 95 0.88 6.7 1.9 2
Y2-355L-6 250 340 985 455 95 0.88 6.7 1.9 2
Y2-400M1-6 280 380 990 510 95.8 0.87 5.9 2.3 1.8
Y2-400M2-6 315 430 990 574 95.8 0.87 5.9 2.3 1.8
Y2-400M3-6 355 475 990 638 95.8 0.87 5.9 2.3 1.8
Y2-400L1-6 400 535 990 719 96.0 0.88 6.3 2.3 1.8
Y2-400L2-6 450 600 990 796 96.5 0.89 6.3 2.3 1.8
Synchronous Speed 750 rpm
Y2-801-8 0.18 0.25 630 0.88 51 0.61 3.3 1.8 1.9
Y2-802-8 0.25 0.34 640 1.15 54 0.61 3.3 1.8 1.9
Y2-90S-8 0.37 0.5 660 1.49 62 0.61 4 1.8 1.9
Y2-90L-8 0.55 0.75 660 2.18 63 0.61 4 1.8 2
Y2-100L1-8 0.75 1 680 2.39 71 0.67 4 1.8 2
Y2-100L2-8 1.1 1.5 680 3.32 73 0.69 5 1.8 2
Y2-112M-8 1.5 2 690 4.5 75 0.69 5 1.8 2
Y2-132S-8 2.2 3 690 6 78 0.71 6 1.8 2
Y2-132M-8 3 4 710 7.9 79 0.73 6 1.8 2
Y2-160M1-8 4 5 710 10.3 81 0.73 6 1.9 2
Y2-160M2-8 5.5 7.5 720 13.6 83 0.74 6 2 2
Y2-160L-8 7.5 10 720 17.8 85.5 0.75 6 2 2
Y2-180L-8 11 15 730 25.1 87.5 0.76 6.6 2 2
Y2-200L-8 15 20 730 34.1 88 0.76 6.6 2 2
Y2-225S-8 18.5 25 730 40.6 90 0.76 6.6 1.9 2
Y2-225M-8 22 30 740 47.4 90.5 0.78 6.6 1.9 2
Y2-250M-8 30 40 740 64 91 0.79 6.6 1.9 2
Y2-280S-8 37 50 740 78 91.5 0.79 6.6 1.9 2
Y2-280M-8 45 60 740 94 92 0.79 6.6 1.9 2
Y2-315S-8 55 75 740 111 92.8 0.81 6.6 1.8 2
Y2-315M-8 75 100 740 151 93 0.81 6.6 1.8 2
Y2-315L1-8 90 125 740 178 93.8 0.82 6.6 1.8 2
Y2-315L2-8 110 150 740 217 94 0.82 7.2 1.8 2
Y2-355M1-8 132 180 740 261 93.7 0.82 7.2 1.8 2
Y2-355M2-8 160 200 740 315 94.2 0.82 7.2 1.8 2
Y2-355L-8 200 270 740 388 94.5 0.83 7.2 1.8 2
Y2-400M1-8 250 340 745 494 95.0 0.81 6.2 2.3 1.8
Y2-400M2-8 280 380 745 552 95.0 0.82 6.2 2.3 1.8
Y2-400L1-8 315 430 745 592 95.0 0.85 6.2 2.3 1.8
Y2-400L2-8 355 475 745 692 95.0 0.85 6.2 2.3 1.8
Y2-400L3-8 400 535 745 780 95.0 0.85 6.2 2.3 1.8
Synchronous Speed 600 rpm
Y2-315S-10 45 60 590 100 91.5 0.75 6.2 1.5 2
Y2-315M-10 55 75 590 121 92 0.75 6.2 1.5 2
Y2-315L1-10 75 100 590 162 92.5 0.76 6.2 1.2 2
Y2-315L2-10 90 125 590 191 93 0.77 6.2 1.5 2
Y2-355M1-10 110 150 590 230 93.2 0.78 6 1.3 2
Y2-355M2-10 132 180 590 275 93.5 0.78 6 1.3 2
Y2-355L-10 160 200 590 334 93.5 0.78 6 1.3 2
Y2-400M1-10 200 270 595 404 95.0 0.80 6.2 2.6 1.8
Y2-400M2-10 250 340 595 495 95.0 0.81 6.2 2.6 1.8
Y2-400L1-10 280 380 595 554 95.0 0.82 6.2 2.6 1.8
Y2-400L2-10 315 430 595 630 95.0 0.82 6.2 2.6 1.8

Detailed Photos

 

 

Our OEM Motors, Diesel generator sets ,Alternators are talior made to fit the OEM customer’s application.  Our  based Engineering Design team work with you to ensure the motor meets your individual needs.

2 ,4,6 ,8 and 10 pole operation.  with CE Approvals available
All Motors, Diesel generator sets ,Alternators may be designed for optional voltages and frequencies.

 

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Number of Stator: Three-Phase
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gear motor

Are there innovations or emerging technologies in the field of gear motor design?

Yes, there are several innovations and emerging technologies in the field of gear motor design. These advancements aim to improve the performance, efficiency, compactness, and reliability of gear motors. Here are some notable innovations and emerging technologies in gear motor design:

1. Miniaturization and Compact Design:

Advancements in manufacturing techniques and materials have enabled the miniaturization of gear motors without compromising their performance. Gear motors with compact designs are highly sought after in applications where space is limited, such as robotics, medical devices, and consumer electronics. Innovative approaches like micro-gear motors and integrated motor-gear units are being developed to achieve smaller form factors while maintaining high torque and efficiency.

2. High-Efficiency Gearing:

New gear designs focus on improving efficiency by reducing friction and mechanical losses. Advanced gear manufacturing techniques, such as precision machining and 3D printing, allow for the creation of intricate gear tooth profiles that optimize power transmission and minimize losses. Additionally, the use of high-performance materials, coatings, and lubricants helps reduce friction and wear, improving overall gear motor efficiency.

3. Magnetic Gearing:

Magnetic gearing is an emerging technology that replaces traditional mechanical gears with magnetic fields to transmit torque. It utilizes the interaction of permanent magnets to transfer power, eliminating the need for physical gear meshing. Magnetic gearing offers advantages such as high efficiency, low noise, compactness, and maintenance-free operation. While still being developed and refined, magnetic gearing holds promise for various applications, including gear motors.

4. Integrated Electronics and Controls:

Gear motor designs are incorporating integrated electronics and controls to enhance performance and functionality. Integrated motor drives and controllers simplify system integration, reduce wiring complexity, and allow for advanced control features. These integrated solutions offer precise speed and torque control, intelligent feedback mechanisms, and connectivity options for seamless integration into automation systems and IoT (Internet of Things) platforms.

5. Smart and Condition Monitoring Capabilities:

New gear motor designs incorporate smart features and condition monitoring capabilities to enable predictive maintenance and optimize performance. Integrated sensors and monitoring systems can detect abnormal operating conditions, track performance parameters, and provide real-time feedback for proactive maintenance and troubleshooting. This helps prevent unexpected failures, extend the lifespan of gear motors, and improve overall system reliability.

6. Energy-Efficient Motor Technologies:

Gear motor design is influenced by advancements in energy-efficient motor technologies. Brushless DC (BLDC) motors and synchronous reluctance motors (SynRM) are gaining popularity due to their higher efficiency, better power density, and improved controllability compared to traditional brushed DC and induction motors. These motor technologies, when combined with optimized gear designs, contribute to overall system energy savings and performance improvements.

These are just a few examples of the innovations and emerging technologies in gear motor design. The field is continuously evolving, driven by the need for more efficient, compact, and reliable motion control solutions in various industries. Gear motor manufacturers and researchers are actively exploring new materials, manufacturing techniques, control strategies, and system integration approaches to meet the evolving demands of modern applications.

gear motor

Can gear motors be used for precise positioning, and if so, what features enable this?

Yes, gear motors can be used for precise positioning in various applications. The combination of gear mechanisms and motor control features enables gear motors to achieve accurate and repeatable positioning. Here’s a detailed explanation of the features that enable gear motors to be used for precise positioning:

1. Gear Reduction:

One of the key features of gear motors is their ability to provide gear reduction. Gear reduction refers to the process of reducing the output speed of the motor while increasing the torque. By using the appropriate gear ratio, gear motors can achieve finer control over the rotational movement, allowing for more precise positioning. The gear reduction mechanism enables the motor to rotate at a slower speed while maintaining higher torque, resulting in improved accuracy and control.

2. High Resolution Encoders:

Many gear motors are equipped with high-resolution encoders. An encoder is a device that measures the position and speed of the motor shaft. High-resolution encoders provide precise feedback on the motor’s rotational position, allowing for accurate position control. The encoder signals are used in conjunction with motor control algorithms to ensure precise positioning by monitoring and adjusting the motor’s movement in real-time. The use of high-resolution encoders greatly enhances the gear motor’s ability to achieve precise and repeatable positioning.

3. Closed-Loop Control:

Gear motors with closed-loop control systems offer enhanced positioning capabilities. Closed-loop control involves continuously comparing the actual motor position (as measured by the encoder) with the desired position and making adjustments to minimize any position error. The closed-loop control system uses feedback from the encoder to adjust the motor’s speed, direction, and torque, ensuring accurate positioning even in the presence of external disturbances or variations in the load. Closed-loop control enables gear motors to actively correct for position errors and maintain precise positioning over time.

4. Stepper Motors:

Stepper motors are a type of gear motor that provides excellent precision and control for positioning applications. Stepper motors operate by converting electrical pulses into incremental steps of movement. Each step corresponds to a specific angular displacement, allowing precise positioning control. Stepper motors offer high step resolution, allowing for fine position adjustments. They are commonly used in applications that require precise positioning, such as robotics, 3D printers, and CNC machines.

5. Servo Motors:

Servo motors are another type of gear motor that excels in precise positioning tasks. Servo motors combine a motor, a feedback device (such as an encoder), and a closed-loop control system. They offer high torque, high speed, and excellent positional accuracy. Servo motors are capable of dynamically adjusting their speed and torque to maintain the desired position accurately. They are widely used in applications that require precise and responsive positioning, such as industrial automation, robotics, and camera pan-tilt systems.

6. Motion Control Algorithms:

Advanced motion control algorithms play a crucial role in enabling gear motors to achieve precise positioning. These algorithms, implemented in motor control systems or dedicated motion controllers, optimize the motor’s behavior to ensure accurate positioning. They take into account factors such as acceleration, deceleration, velocity profiling, and jerk control to achieve smooth and precise movements. Motion control algorithms enhance the gear motor’s ability to start, stop, and position accurately, reducing position errors and overshoot.

By leveraging gear reduction, high-resolution encoders, closed-loop control, stepper motors, servo motors, and motion control algorithms, gear motors can be effectively used for precise positioning in various applications. These features enable gear motors to achieve accurate and repeatable positioning, making them suitable for tasks that require precise control and reliable positioning performance.

gear motor

How does the gearing mechanism in a gear motor contribute to torque and speed control?

The gearing mechanism in a gear motor plays a crucial role in controlling torque and speed. By utilizing different gear ratios and configurations, the gearing mechanism allows for precise manipulation of these parameters. Here’s a detailed explanation of how the gearing mechanism contributes to torque and speed control in a gear motor:

The gearing mechanism consists of multiple gears with varying sizes, tooth configurations, and arrangements. Each gear in the system engages with another gear, creating a mechanical connection. When the motor rotates, it drives the rotation of the first gear, which then transfers the motion to subsequent gears, ultimately resulting in the output shaft’s rotation.

Torque Control:

The gearing mechanism in a gear motor enables torque control through the principle of mechanical advantage. The gear system utilizes gears with different numbers of teeth, known as gear ratio, to adjust the torque output. When a smaller gear (pinion) engages with a larger gear (gear), the pinion rotates faster than the gear but exerts more force or torque. This results in torque amplification, allowing the gear motor to deliver higher torque at the output shaft while reducing the rotational speed. Conversely, if a larger gear engages with a smaller gear, torque reduction occurs, resulting in higher rotational speed at the output shaft.

By selecting the appropriate gear ratio, the gearing mechanism effectively adjusts the torque output of the gear motor to match the requirements of the application. This torque control capability is essential in applications that demand high torque for heavy lifting or overcoming resistance, as well as applications that require lower torque but higher rotational speed.

Speed Control:

The gearing mechanism also contributes to speed control in a gear motor. The gear ratio determines the relationship between the rotational speed of the input shaft (driven by the motor) and the output shaft. When a gear motor has a higher gear ratio (more teeth on the driven gear compared to the driving gear), it reduces the output speed while increasing the torque. Conversely, a lower gear ratio increases the output speed while reducing the torque.

By choosing the appropriate gear ratio, the gearing mechanism allows for precise speed control in a gear motor. This is particularly useful in applications that require specific speed ranges or variations, such as conveyor systems, robotic movements, or machinery that needs to operate at different speeds for different tasks. The speed control capability of the gearing mechanism enables the gear motor to match the desired speed requirements of the application accurately.

In summary, the gearing mechanism in a gear motor contributes to torque and speed control by utilizing different gear ratios and configurations. It enables torque amplification or reduction, depending on the gear arrangement, allowing the gear motor to deliver the required torque output. Additionally, the gear ratio also determines the relationship between the rotational speed of the input and output shafts, providing precise speed control. These torque and speed control capabilities make gear motors versatile and suitable for a wide range of applications in various industries.

China best Three Phase Asynchronous AC Induction Electric Gear Reducer Fan Blower Vacuum Air Compressor Water Pump Universal Industry Machine Motor   vacuum pump ac system	China best Three Phase Asynchronous AC Induction Electric Gear Reducer Fan Blower Vacuum Air Compressor Water Pump Universal Industry Machine Motor   vacuum pump ac system
editor by CX 2024-02-11

China high quality F Series Gear Motor of Mixer Machine vacuum pump engine

Product Description

F Series Gear Drive for Laser Machinery. Helical gearbox series not only has higher transmission efficiency and loading capability than those of single-stage worm wheel transmission, but also reduces space. Moreover, under the close volume, the series can obtain higher transmission ratio and is more favorable for equipment setting. This product can be combined with various reducers to meet different requirements. S series with self-lock function

Energy Efficiency: Leveraging the advantages of high efficiency of helical gears and smooth transmission of worm gears, the reducer performs with outstanding stability and efficiency is above 90%

Loading Capacity: Available with power ranges from 0.12KW to 37KW, depending on different requirements and applications.

Installation Flexibility: All models are designed for a choice of mounting position M1-M6 specified by customers.

       

 

RICHMAN UNIVERSAL SOURCING CO LIMITED is located in HangZhou ZheJiang . With more than 20 years experience in gear transmission area, we have our owned factory and product lines. Worm reducer (WP series; RV series; VF series), screw jack reducer (WSH series) and helical gearbox (K,S,R,F series) are current mainly products. Strict and precision quality control procedure makes the final products meet demands of our customers.

We try to develop different markets, cooperate with kinds of customers, which can makes us keep moving forward, keep innovative and international vision. Richman Universal Sourcing is your best partner of transmission resolutions.

 

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery
Function: Change Drive Torque, Change Drive Direction, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Three-Step
Customization:
Available

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gear motor

Are there innovations or emerging technologies in the field of gear motor design?

Yes, there are several innovations and emerging technologies in the field of gear motor design. These advancements aim to improve the performance, efficiency, compactness, and reliability of gear motors. Here are some notable innovations and emerging technologies in gear motor design:

1. Miniaturization and Compact Design:

Advancements in manufacturing techniques and materials have enabled the miniaturization of gear motors without compromising their performance. Gear motors with compact designs are highly sought after in applications where space is limited, such as robotics, medical devices, and consumer electronics. Innovative approaches like micro-gear motors and integrated motor-gear units are being developed to achieve smaller form factors while maintaining high torque and efficiency.

2. High-Efficiency Gearing:

New gear designs focus on improving efficiency by reducing friction and mechanical losses. Advanced gear manufacturing techniques, such as precision machining and 3D printing, allow for the creation of intricate gear tooth profiles that optimize power transmission and minimize losses. Additionally, the use of high-performance materials, coatings, and lubricants helps reduce friction and wear, improving overall gear motor efficiency.

3. Magnetic Gearing:

Magnetic gearing is an emerging technology that replaces traditional mechanical gears with magnetic fields to transmit torque. It utilizes the interaction of permanent magnets to transfer power, eliminating the need for physical gear meshing. Magnetic gearing offers advantages such as high efficiency, low noise, compactness, and maintenance-free operation. While still being developed and refined, magnetic gearing holds promise for various applications, including gear motors.

4. Integrated Electronics and Controls:

Gear motor designs are incorporating integrated electronics and controls to enhance performance and functionality. Integrated motor drives and controllers simplify system integration, reduce wiring complexity, and allow for advanced control features. These integrated solutions offer precise speed and torque control, intelligent feedback mechanisms, and connectivity options for seamless integration into automation systems and IoT (Internet of Things) platforms.

5. Smart and Condition Monitoring Capabilities:

New gear motor designs incorporate smart features and condition monitoring capabilities to enable predictive maintenance and optimize performance. Integrated sensors and monitoring systems can detect abnormal operating conditions, track performance parameters, and provide real-time feedback for proactive maintenance and troubleshooting. This helps prevent unexpected failures, extend the lifespan of gear motors, and improve overall system reliability.

6. Energy-Efficient Motor Technologies:

Gear motor design is influenced by advancements in energy-efficient motor technologies. Brushless DC (BLDC) motors and synchronous reluctance motors (SynRM) are gaining popularity due to their higher efficiency, better power density, and improved controllability compared to traditional brushed DC and induction motors. These motor technologies, when combined with optimized gear designs, contribute to overall system energy savings and performance improvements.

These are just a few examples of the innovations and emerging technologies in gear motor design. The field is continuously evolving, driven by the need for more efficient, compact, and reliable motion control solutions in various industries. Gear motor manufacturers and researchers are actively exploring new materials, manufacturing techniques, control strategies, and system integration approaches to meet the evolving demands of modern applications.

gear motor

Can you explain the role of backlash in gear motors and how it’s managed in design?

Backlash plays a significant role in gear motors and is an important consideration in their design and operation. Backlash refers to the slight clearance or play between the teeth of gears in a gear system. It affects the precision, accuracy, and responsiveness of the gear motor. Here’s an explanation of the role of backlash in gear motors and how it is managed in design:

1. Role of Backlash:

Backlash in gear motors can have both positive and negative effects:

  • Compensation for Misalignment: Backlash can help compensate for minor misalignments between gears, shafts, or the load. It allows a small amount of movement before engaging the next set of teeth, reducing the risk of damage due to misalignment. This can be particularly beneficial in applications where precise alignment is challenging or subject to variations.
  • Negative Impact on Accuracy and Responsiveness: Backlash can introduce a delay or “dead zone” in the motion transmission. When changing the direction of rotation or reversing the load, the gear teeth must first overcome the clearance or play before engaging in the opposite direction. This delay can reduce the overall accuracy, responsiveness, and repeatability of the gear motor, especially in applications that require precise positioning or rapid changes in direction or speed.

2. Managing Backlash in Design:

Designers employ various techniques to manage and minimize backlash in gear motors:

  • Tight Manufacturing Tolerances: Proper manufacturing techniques and tight tolerances can help minimize backlash. Precision machining and quality control during the production of gears and gear components ensure closer tolerances, reducing the amount of play between gear teeth.
  • Preload or Pre-tensioning: Applying a preload or pre-tensioning force to the gear system can help reduce backlash. This technique involves introducing an initial force or tension that eliminates the clearance between gear teeth. It ensures immediate contact and engagement of the gear teeth, minimizing the dead zone and improving the overall responsiveness and accuracy of the gear motor.
  • Anti-Backlash Gears: Anti-backlash gears are designed specifically to minimize or eliminate backlash. They typically feature modifications to the gear tooth profile, such as modified tooth shapes or special tooth arrangements, to reduce clearance. Anti-backlash gears can be used in gear motor designs to improve precision and minimize the effects of backlash.
  • Backlash Compensation: In some cases, backlash compensation techniques can be employed. These techniques involve monitoring the position or movement of the load and applying control algorithms to compensate for the backlash. By accounting for the clearance and adjusting the control signals accordingly, the effects of backlash can be mitigated, improving accuracy and responsiveness.

3. Application-Specific Considerations:

The management of backlash in gear motors should be tailored to the specific application requirements:

  • Positioning Accuracy: Applications that require precise positioning, such as robotics or CNC machines, may require tighter backlash control to ensure accurate and repeatable movements.
  • Dynamic Response: Applications that involve rapid changes in direction or speed, such as high-speed automation or servo control systems, may require reduced backlash to maintain responsiveness and minimize overshoot or lag.
  • Load Characteristics: The nature of the load and its impact on the gear system should be considered. Heavy loads or applications with significant inertial forces may require additional backlash management techniques to maintain stability and accuracy.

In summary, backlash in gear motors can affect precision, accuracy, and responsiveness. While it can compensate for misalignments, backlash may introduce delays and reduce the overall performance of the gear motor. Designers manage backlash through tight manufacturing tolerances, preload techniques, anti-backlash gears, and backlash compensation methods. The management of backlash depends on the specific application requirements, considering factors such as positioning accuracy, dynamic response, and load characteristics.

gear motor

What is a gear motor, and how does it combine the functions of gears and a motor?

A gear motor is a type of motor that incorporates gears into its design to combine the functions of gears and a motor. It consists of a motor, which provides the mechanical power, and a set of gears, which transmit and modify this power to achieve specific output characteristics. Here’s a detailed explanation of what a gear motor is and how it combines the functions of gears and a motor:

A gear motor typically consists of two main components: the motor and the gear system. The motor is responsible for converting electrical energy into mechanical energy, generating rotational motion. The gear system, on the other hand, consists of multiple gears with different sizes and tooth configurations. These gears are meshed together in a specific arrangement to transmit and modify the output torque and speed of the motor.

The gears in a gear motor serve several functions:

1. Torque Amplification:

One of the primary functions of the gear system in a gear motor is to amplify the torque output of the motor. By using gears with different sizes, the input torque can be effectively multiplied or reduced. This allows the gear motor to provide higher torque at lower speeds or lower torque at higher speeds, depending on the gear arrangement. This torque amplification is beneficial in applications where high torque is required, such as in heavy machinery or vehicles.

2. Speed Reduction or Increase:

The gear system in a gear motor can also be used to reduce or increase the rotational speed of the motor output. By utilizing gears with different numbers of teeth, the gear ratio can be adjusted to achieve the desired speed output. For example, a gear motor with a higher gear ratio will output lower speed but higher torque, whereas a gear motor with a lower gear ratio will output higher speed but lower torque. This speed control capability allows for precise matching of motor output to the requirements of specific applications.

3. Directional Control:

Gears in a gear motor can be used to control the direction of rotation of the motor output shaft. By employing different combinations of gears, such as spur gears, bevel gears, or worm gears, the rotational direction can be changed. This directional control is crucial in applications where bidirectional movement is required, such as in conveyor systems or robotic arms.

4. Load Distribution:

The gear system in a gear motor helps distribute the load evenly across multiple gears, which reduces the stress on individual gears and increases the overall durability and lifespan of the motor. By sharing the load among multiple gears, the gear motor can handle higher torque applications without putting excessive strain on any particular gear. This load distribution capability is especially important in heavy-duty applications that require continuous operation under demanding conditions.

By combining the functions of gears and a motor, gear motors offer several advantages. They provide torque amplification, speed control, directional control, and load distribution capabilities, making them suitable for various applications that require precise and controlled mechanical power. Gear motors are commonly used in industries such as robotics, automotive, manufacturing, and automation, where reliable and efficient power transmission is essential.

China high quality F Series Gear Motor of Mixer Machine   vacuum pump engine	China high quality F Series Gear Motor of Mixer Machine   vacuum pump engine
editor by CX 2024-01-25

China manufacturer Gold Mining Machine Replacement Parts Hydraulic Motor Assembly Gear Brake Motor Ht-7057500003 for HP100 Cone Crusher vacuum pump electric

Product Description

gold mining machine replacement parts hydraulic motor assembly gear brake motor HT-757100003 for HP100 cone crusher 

Hyton supply the one-stop service for almost all the spare and wear parts  ,mainly include: Main Frame , Adjustment Ring , Head Assy ,Bowl ,Drive Gear , Counterweight assy,Shaft ,Pitman,Bronze Bushing , Pump , Tramp Release Cylinder , Bearing ,Protection Bushing, Bearing , Seals ,Spring ,Wedge ,Toggle Plate ,and Etc .

Spare parts of CHINAMFG mainly suit the cone crusher model under below 

GP100 GP200 GP300 GP500 GP11F GP220 GP550 GP100S GP200S GP300S GP500S
CH420 CH430 CH440 CH660 CH870 CH880 CS420 CS430 CS440 CS660
HP100 HP200 HP300 HP400 HP500 HP700 HP800 HP4 HP5 HP6
Terex:C-1540 C-1540R C-1545 C-1545P C-1550 C-1550P C-1554
Telsmith:T300 T400 T500 T900
TP260 TP350 TP450 TP600 TP900

Spare parts of CHINAMFG mainly suit the jaw crusher model under below 

C63 C80 C95 C96 C100 C110 C125 C140 C145 C160 C200

CJ408 CJ409 CJ411 CJ412 CJ612 CJ612 CJ613 CJ615 CJ815 JM806 JM907 JM1108 JM1206 JM1208 JM1211 JM1312 JM1511  JM1513

TEREX: J-1170 J-1175 J-1170AS J-1160 J-960 J-1480

TELSMITH: H2238 H2550 H3244 H3450

CT1030 CT1040 CT1048 CT1252 CT2036 CT2436 CT3042 CT3254  CT3254B CT3648 CT4254 CT4763 CT6080 .

Application

Hyton widely supply the Spare Parts of  Jaw Crusher , Cone Crusher ,Gyratory Crusher .

Main Features 

1.20 years experience ,High wear~resistance feature,long life time.
2.Production capability: 30000tons Per year .
3.Certified by ISO system certification .
4. Large amount of stock for customer with competitive price.
5. OEM service available. 
 

Company Profile 

HangZhou CHINAMFG Heavy Industry  Technology Development Co., Ltd. is a leading enterprise in the large-scale engineering machinery wear-resisting casting industry in  ZheJiang  Provinc ,MaHangZhou City.  As a new high-tech enterprise professionally manufacturing wear-resisting casting product Which specialized in manufacturing and research  of  High manganese and high Chrome wear parts  .   After 10 years of rapid development, CHINAMFG has now become a renowned enterprise in China’s wear-resisting casting industry; it has become one of the famous supplier of wear parts for crusher and concrete mixer .
Established in June 2004, the company is now undertaking a National CHINAMFG Program Project,and five of its patented products have been honored as the “New High-Tech Product” of ZheJiang Province two of which have been listed into the New Products Program of ZheJiang Province.The company’s wear-resisting casting products have been praised to be the “Famous-brand Products of ZheJiang  Province”,  the company has been appraised as a “Trustworthy” unit of ZheJiang Province for many consecutive years. It was selected as 1 of the first batch of enterprises in Xihu (West Lake) Dis. District to be cultivated as the “Little Industrial Giants”. In April 2014, CHINAMFG Heavy Industry been selected as the 2nd Top 100 China Foundry Industry Enterprises again , which isanother landmark honor after being recognized as the “Professional, Refined, Special and New”Enterprise in ZheJiang  Province.

Located in the New Material Industrial Park, Xihu (West Lake) Dis. High-Tech Zone, HangZhou City, thecompany  covers an area of 90  Square kilometer and currently has more than 300 employees. Thecompany is equipped with lost molding production line and lost casting production line  imported from FATA Company in Italy, Inductotherm Vacuum Degassing Furnace(USA), Foseco Casting Technology(U.K), SPECTRO Spectrometer (Germany), the currently most advanced ZZ418A vertical parting flaskless shoot squeeze molding machine Disa production line, horizontal molding line and self-control lost casting production line in China,the most advanced sand treatment system in China,. With 3 gas trolley heat treatment CHINAMFG and pusher-type CHINAMFG full-automatic heat treatment production lines, the company can annually produce 30,000 tons of various wear-resisting castings.

After Service


Packing and Shipping

After goods packaged well , we need only 1 day ship good to ZheJiang port ,which means that most of the spare parts you bought from CHINAMFG ,it will  get your port within 30 days  all around  the world if ship by sea.

 

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Certification: CE, ISO 9001:2008
Standard: ASTM
Surface Treatment: Polishing
Manufacturing Process: Casting
Material: Cast Steel
Transport Package: Standard Packing
Customization:
Available

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gear motor

Can gear motors be used in robotics, and if so, what are some notable applications?

Yes, gear motors are widely used in robotics due to their ability to provide torque, precise control, and compact size. They play a crucial role in various robotic applications, enabling the movement, manipulation, and control of robotic systems. Here are some notable applications of gear motors in robotics:

1. Robotic Arm Manipulation:

Gear motors are commonly used in robotic arms to provide precise and controlled movement. They enable the articulation of the arm’s joints, allowing the robot to reach different positions and orientations. Gear motors with high torque capabilities are essential for lifting, rotating, and manipulating objects with varying weights and sizes.

2. Mobile Robots:

Gear motors are employed in mobile robots, including wheeled robots and legged robots, to drive their locomotion. They provide the necessary torque and control for the robot to move, turn, and navigate in different environments. Gear motors with appropriate gear ratios ensure the robot’s mobility, stability, and maneuverability.

3. Robotic Grippers and End Effectors:

Gear motors are used in robotic grippers and end effectors to control the opening, closing, and gripping force. By integrating gear motors into the gripper mechanism, robots can grasp and manipulate objects of various shapes, sizes, and weights. The gear motors enable precise control over the gripping action, allowing the robot to handle delicate or fragile objects with care.

4. Autonomous Drones and UAVs:

Gear motors are utilized in the propulsion systems of autonomous drones and unmanned aerial vehicles (UAVs). They drive the propellers or rotors, providing the necessary thrust and control for the drone’s flight. Gear motors with high power-to-weight ratios, efficient energy conversion, and precise speed control are crucial for achieving stable and maneuverable flight in drones.

5. Humanoid Robots:

Gear motors are integral to the movement and functionality of humanoid robots. They are used in robotic joints, such as hips, knees, and shoulders, to enable human-like movements. Gear motors with appropriate torque and speed capabilities allow humanoid robots to walk, run, climb stairs, and perform complex motions resembling human actions.

6. Robotic Exoskeletons:

Gear motors play a vital role in robotic exoskeletons, which are wearable robotic devices designed to augment human strength and assist in physical tasks. Gear motors are used in the exoskeleton’s joints and actuators, providing the necessary torque and control to enhance human abilities. They enable users to perform tasks with reduced effort, assist in rehabilitation, or provide support in physically demanding environments.

These are just a few notable applications of gear motors in robotics. Their versatility, torque capabilities, precise control, and compact size make them indispensable components in various robotic systems. Gear motors enable robots to perform complex tasks, move with agility, interact with the environment, and assist humans in a wide range of applications, from industrial automation to healthcare and exploration.

gear motor

How do gear motors compare to other types of motors in terms of power and efficiency?

Gear motors can be compared to other types of motors in terms of power output and efficiency. The choice of motor type depends on the specific application requirements, including the desired power level, efficiency, speed range, torque characteristics, and control capabilities. Here’s a detailed explanation of how gear motors compare to other types of motors in terms of power and efficiency:

1. Gear Motors:

Gear motors combine a motor with a gear mechanism to deliver increased torque output and improved control. The gear reduction enables gear motors to provide higher torque while reducing the output speed. This makes gear motors suitable for applications that require high torque, precise positioning, and controlled movements. However, the gear reduction process introduces mechanical losses, which can slightly reduce the overall efficiency of the system compared to direct-drive motors. The efficiency of gear motors can vary depending on factors such as gear quality, lubrication, and maintenance.

2. Direct-Drive Motors:

Direct-drive motors, also known as gearless or integrated motors, do not use a gear mechanism. They provide a direct connection between the motor and the load, eliminating the need for gear reduction. Direct-drive motors offer advantages such as high efficiency, low maintenance, and compact design. Since there are no gears involved, direct-drive motors experience fewer mechanical losses and can achieve higher overall efficiency compared to gear motors. However, direct-drive motors may have limitations in terms of torque output and speed range, and they may require more complex control systems to achieve precise positioning.

3. Stepper Motors:

Stepper motors are a type of gear motor that excels in precise positioning applications. They operate by converting electrical pulses into incremental steps of movement. Stepper motors offer excellent positional accuracy and control. They are capable of precise positioning and can hold a position without power. Stepper motors have relatively high torque at low speeds, making them suitable for applications that require precise control and positioning, such as robotics, 3D printers, and CNC machines. However, stepper motors may have lower overall efficiency compared to direct-drive motors due to the additional power required to overcome the detents between steps.

4. Servo Motors:

Servo motors are another type of gear motor known for their high torque, high speed, and excellent positional accuracy. Servo motors combine a motor, a feedback device (such as an encoder), and a closed-loop control system. They offer precise control over position, speed, and torque. Servo motors are widely used in applications that require accurate and responsive positioning, such as industrial automation, robotics, and camera pan-tilt systems. Servo motors can achieve high efficiency when properly optimized and controlled but may have slightly lower efficiency compared to direct-drive motors due to the additional complexity of the control system.

5. Efficiency Considerations:

When comparing power and efficiency among different motor types, it’s important to consider the specific requirements and operating conditions of the application. Factors such as load characteristics, speed range, duty cycle, and control requirements influence the overall efficiency of the motor system. While direct-drive motors generally offer higher efficiency due to the absence of mechanical losses from gears, gear motors can deliver higher torque output and enhanced control capabilities. The efficiency of gear motors can be optimized through proper gear selection, lubrication, and maintenance practices.

In summary, gear motors offer increased torque and improved control compared to direct-drive motors. However, gear reduction introduces mechanical losses that can slightly impact the overall efficiency of the system. Direct-drive motors, on the other hand, provide high efficiency and compact design but may have limitations in terms of torque and speed range. Stepper motors and servo motors, both types of gear motors, excel in precise positioning applications but may have slightly lower efficiency compared to direct-drive motors. The selection of the most suitable motor type depends on the specific requirements of the application, balancing power, efficiency, speed range, and control capabilities.

gear motor

In which industries are gear motors commonly used, and what are their primary applications?

Gear motors find widespread use in various industries due to their versatility, reliability, and ability to provide controlled mechanical power. They are employed in a wide range of applications that require precise power transmission and speed control. Here’s a detailed explanation of the industries where gear motors are commonly used and their primary applications:

1. Robotics and Automation:

Gear motors play a crucial role in robotics and automation industries. They are used in robotic arms, conveyor systems, automated assembly lines, and other robotic applications. Gear motors provide the required torque, speed control, and directional control necessary for the precise movements and operations of robots. They enable accurate positioning, gripping, and manipulation tasks in industrial and commercial automation settings.

2. Automotive Industry:

The automotive industry extensively utilizes gear motors in various applications. They are used in power windows, windshield wipers, HVAC systems, seat adjustment mechanisms, and many other automotive components. Gear motors provide the necessary torque and speed control for these systems, enabling smooth and efficient operation. Additionally, gear motors are also utilized in electric and hybrid vehicles for powertrain applications.

3. Manufacturing and Machinery:

Gear motors find wide application in the manufacturing and machinery sector. They are used in conveyor belts, packaging equipment, material handling systems, industrial mixers, and other machinery. Gear motors provide reliable power transmission, precise speed control, and torque amplification, ensuring efficient and synchronized operation of various manufacturing processes and machinery.

4. HVAC and Building Systems:

In heating, ventilation, and air conditioning (HVAC) systems, gear motors are commonly used in damper actuators, control valves, and fan systems. They enable precise control of airflow, temperature, and pressure, contributing to energy efficiency and comfort in buildings. Gear motors also find applications in automatic doors, blinds, and gate systems, providing reliable and controlled movement.

5. Marine and Offshore Industry:

Gear motors are extensively used in the marine and offshore industry, particularly in propulsion systems, winches, and cranes. They provide the required torque and speed control for various marine operations, including steering, anchor handling, cargo handling, and positioning equipment. Gear motors in marine applications are designed to withstand harsh environments and provide reliable performance under demanding conditions.

6. Renewable Energy Systems:

The renewable energy sector, including wind turbines and solar tracking systems, relies on gear motors for efficient power generation. Gear motors are used to adjust the rotor angle and position in wind turbines, optimizing their performance in different wind conditions. In solar tracking systems, gear motors enable the precise movement and alignment of solar panels to maximize sunlight capture and energy production.

7. Medical and Healthcare:

Gear motors have applications in the medical and healthcare industry, including in medical equipment, laboratory devices, and patient care systems. They are used in devices such as infusion pumps, ventilators, surgical robots, and diagnostic equipment. Gear motors provide precise control and smooth operation, ensuring accurate dosing, controlled movements, and reliable functionality in critical medical applications.

These are just a few examples of the industries where gear motors are commonly used. Their versatility and ability to provide controlled mechanical power make them indispensable in numerous applications requiring torque amplification, speed control, directional control, and load distribution. The reliable and efficient power transmission offered by gear motors contributes to the smooth and precise operation of machinery and systems in various industries.

China manufacturer Gold Mining Machine Replacement Parts Hydraulic Motor Assembly Gear Brake Motor Ht-7057500003 for HP100 Cone Crusher   vacuum pump electricChina manufacturer Gold Mining Machine Replacement Parts Hydraulic Motor Assembly Gear Brake Motor Ht-7057500003 for HP100 Cone Crusher   vacuum pump electric
editor by CX 2024-01-19

China ZD Good Quality Brushless Gear Motor With Planetary Gearbox For Packing Machine ac motor

Item Description

Design Variety

        ZD Leader has a wide assortment of micro motor generation lines in the market, like DC Motor, AC Motor, Brushless Motor, Planetary Gear Motor, Drum Motor,  Planetary Gearbox, RV Reducer and Harmonic Gearbox and many others. Through technical innovation and customization, we aid you produce outstanding application methods and offer adaptable answers for various industrial automation circumstances. 

• Design Assortment

Our expert sales representive and complex staff will pick the right model and transmission options for your utilization count on your distinct parameters.

• Drawing Request

If you need to have much more item parameters, catalogues, CAD or 3D drawings, remember to speak to us.

• On Your Need

We can modify common goods or customise them to meet your certain demands.

Variety Of Gear Motor

Pleas click on the click button to check out a lot more in depth specification:

 

Company Profile

US $10-100
/ Piece
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1 Piece

(Min. Order)

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Application: Universal, Industrial, Household Appliances
Operating Speed: Constant Speed
Excitation Mode: Excited
Function: Control, Driving
Casing Protection: Closed Type
Type: Z2

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Customization:
US $10-100
/ Piece
|
1 Piece

(Min. Order)

###

Application: Universal, Industrial, Household Appliances
Operating Speed: Constant Speed
Excitation Mode: Excited
Function: Control, Driving
Casing Protection: Closed Type
Type: Z2

###

Customization:

How to Assemble a Planetary Motor

A Planetary Motor uses multiple planetary surfaces to produce torque and rotational speed. The planetary system allows for a wide range of gear reductions. Planetary systems are particularly effective in applications where higher torques and torque density are needed. As such, they are a popular choice for electric vehicles and other applications where high-speed mobility is required. Nevertheless, there are many benefits associated with using a planetary motor. Read on to learn more about these motors.

VPLite

If you’re looking to replace the original VP, the VPLite has a similar output shaft as the original. This means that you can mix and match your original gear sets, including the input and output shafts. You can even mix metal inputs with plastic outputs. Moreover, if you decide to replace the gearbox, you can easily disassemble the entire unit and replace it with a new one without losing any output torque.
Compared to a planetary motor, a spur gear motor uses fewer gears and is therefore cheaper to produce. However, the latter isn’t suitable for high-torque applications. The torque produced by a planetary gearmotor is evenly distributed, which makes it ideal for applications that require higher torque. However, you may have to compromise on the torque output if you’re looking for a lightweight option.
The VersaPlanetary Lite gearbox replaces the aluminum ring gear with a 30% glass-filled nylon gear. This gearbox is available in two sizes, which means you can mix and match parts to get a better gear ratio. The VPLite gearbox also has a female 5mm hex output shaft. You can mix and match different gearboxes and planetary gearboxes for maximum efficiency.
Motor

VersaPlanetary

The VersaPlanetary is a highly versatile planetary motor that can be mounted in a variety of ways. Its unique design includes a removable shaft coupler system that makes it simple to swap out the motor with another. This planetary motor mounts in any position where a CIM motor mounts. Here’s how to assemble the motor. First, remove the hex output shaft from the VersaPlanetary output stage. Its single ring clip holds it in place. You can use a drill press to drill a hole into the output shaft.
After mounting the gearbox, you can then mount the motor. The mounting hardware included with the VersaPlanetary Planetary Motor comes with four 10-32 threaded holes on a two-inch bolt circle. You can use these holes to mount your VersaPlanetary on a CIM motor or a CIM-compatible motor. Once assembled, the VersaPlanetary gearbox has 72 different gear ratios.
The VersaPlanetary gearbox is interchangeable with regular planetary gearboxes. However, it does require additional parts. You can purchase a gearbox without the motor but you’ll need a pinion. The pinion attaches to the shaft of the motor. The gearbox is very sturdy and durable, so you won’t have to worry about it breaking or wearing out.

Self-centering planetary gears

A planetary motor is a simple mechanical device that rotates around a axis, with the planets moving around the shaft in a radial direction. The planets are positioned so that they mesh with both the sun gear and the output gears. The carrier 48 is flexibly connected to the drive shaft and can move depending on the forces exerted by the planet gears. In this way, the planets can always be in the optimal mesh with the output gears and sun gear.
The first step in developing a planetary gear motor is to identify the number of teeth in each planet. The number of teeth should be an integer. The tooth diameters of the planets should mesh with each other and the ring. Typically, the teeth of one planet must mesh with each other, but the spacing between them must be equal or greater than the other. This can be achieved by considering the tooth count of each planet, as well as the spacing between planets.
A second step is to align the planet gears with the output gears. In a planetary motor, self-centering planetary gears must be aligned with both input and output gears to provide maximum torque. For this to be possible, the planet gears must be connected with the output shaft and the input shaft. Similarly, the output shaft should also be able to align with the input gear.
Motor

Encoders

A planetary geared motor is a DC motor with a planetary gearbox. The motor can be used to drive heavy loads and has a ratio of 104:1. The shaft speed is 116rpm when it is unloaded. A planetary gearbox has a low backlash and is often used in applications that need high torque. Planetary Motor encoders can help you keep track of your robot’s position or speed.
They are also able to control motor position and speed with precision. Most of them feature high resolution. A 0.18-degree resolution encoder will give you a minimum of 2000 transitions per rotation between outputs A and B. The encoder is built to industrial standards and has a sturdy gearbox to avoid damage. The encoder’s robust design means it will not stall when the motor reaches its maximum speed.
There are many advantages to a planetary motor encoder. A high-quality one will not lose its position or speed even if it’s subject to shocks. A good quality planetary motor will also last a long time. Planetary motors are great for resale or for your own project. If you’re considering buying a planetary motor, consider this information. It’ll help you decide if a particular model is right for your needs.

Cost

There are several advantages of planetary motors. One of the biggest is their cost, but they can also be used in many different applications. They can be combined with a variety of gearboxes, and are ideal for various types of robots, laboratory automation, and production applications. Planetary gearboxes are available in many different materials, and plastic planetary gearboxes are an economical alternative. Plastic gearboxes reduce noise at higher speeds, and steel input stage gears are available for high torques. A modified lubrication system can help with difficult operating conditions.
In addition to being more durable, planetary motors are much more efficient. They use fewer gears, which lowers the overall cost of production. Depending on the application, a planetary motor can be used to move a heavy object, but is generally less expensive than its counterpart. It is a better choice for situations where the load is relatively low and the motor is not used frequently. If you need a very high torque output, a planetary motor may be the better option.
Planetary gear units are a good choice for applications requiring high precision, high dynamics, and high torque density. They can be designed and built using TwinCAT and TC Motion Designer, and are delivered as complete motor and gear unit assemblies. In a few simple steps, you can calculate the torque required and compare the costs of different planetary gear units. You can then choose the best model for your application. And because planetary gear units are so efficient, they are a great option for high-end industrial applications.
Motor

Applications

There are several different applications of the planetary motor. One such application is in motion control. Planetary gearboxes have many benefits, including high torque, low backlash, and torsional stiffness. They also have an extremely compact design, and can be used for a variety of applications, from rack and pinion drives to delta robotics. In many cases, they are less expensive to manufacture and use than other types of motors.
Another application for planetary gear units is in rotary tables. These machines require high precision and low backlash for their precise positioning. Planetary gears are also necessary for noise reduction, which is a common feature in rotary tables. High precision planetary gears can make the height adjustment of OP tables a breeze. And because they are extremely durable and require low noise, they are a great choice for this application. In this case, the planetary gear is matched with an AM8000 series servomotor, which gives a wide range of choices.
The planetary gear transmission is also widely used in helicopters, automobiles, and marine applications. It is more advanced than a countershaft drive, and is capable of higher torque to weight ratios. Other advantages include its compact design and reduced noise. A key concern in the development of this type of transmission is to minimize vibration. If the output of a planetary gear transmission system is loud, the vibration caused by this type of drive system may be too loud for comfort.

China ZD Good Quality Brushless Gear Motor With Planetary Gearbox For Packing Machine     ac motor	China ZD Good Quality Brushless Gear Motor With Planetary Gearbox For Packing Machine     ac motor
editor by czh 2022-12-29

China 12V 24V 36V 48V Planetary Gear DC Motor Electrical Massage Motor for Printer Machine motor driver

Product Description

12V 24V 36V 48V Planetary Gear DC Motor Electrical massage motor for Printer Machine 

Quiet, stable and reliable for long life operation
1.Diameters: 54mm
2.Lengths:  75mm;94mm;126mm;145mm
3.Continuous torques: 0.07Nm;0.15Nm;0.26Nm;0.36Nm
4.Power: 23W;52W;90W;124W
5.Speeds up to 3200rpm;3300rpm;3300rpm;3300rpm
6.Environmental conditions: -10~+40°C
7.Number of poles:2
8.Mangnet material:Hard Ferrit
9.Insulation class:B
10.Optional: electronic drivers, encoders and gearheads, as well as Hall effect resolver and sensorless feedback
11.We can design the special voltage and shaft, and so on

Model 54ZYT01 54ZYT02 54ZYT03 54ZYT04
Voltage V 24
No load speed rpm 4000
Rated torque Nm 0.07 0.15 0.26 0.36
Rated speed rpm 3200 3300 3300 3300
Rated current A 1.65 3.20  5.30  7.20 
Stall torque Nm 0.35 0.76 1.40  1.80 
Stall current A 7.0  14.9 27.3 35.6
Rotor inertia Kgmm² 115 215 370 480
Back-EMF constant V/krpm 5.77 5.77 5.77 5.77
Torque Constant Nm/A 0.055 0.055 0.055 0.055
Resistance(20ºC) ohm 3.45 1.65 0.88 0.68
Weight Kg 0.60  0.90  1.3 1.6
L1 mm 75 94 126 145
Rotor:La mm 17 36 66 86

Normal type of shaft

 

US $14
/ Piece
|
10 Pieces

(Min. Order)

###

Application: Universal, Industrial, Household Appliances, Car, Power Tools, Medical Equpiments
Operating Speed: Constant Speed
Excitation Mode: Compound
Function: Driving
Number of Poles: 2
Structure and Working Principle: Brush

###

Samples:
US$ 14/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Model 54ZYT01 54ZYT02 54ZYT03 54ZYT04
Voltage V 24
No load speed rpm 4000
Rated torque Nm 0.07 0.15 0.26 0.36
Rated speed rpm 3200 3300 3300 3300
Rated current A 1.65 3.20  5.30  7.20 
Stall torque Nm 0.35 0.76 1.40  1.80 
Stall current A 7.0  14.9 27.3 35.6
Rotor inertia Kgmm² 115 215 370 480
Back-EMF constant V/krpm 5.77 5.77 5.77 5.77
Torque Constant Nm/A 0.055 0.055 0.055 0.055
Resistance(20ºC) ohm 3.45 1.65 0.88 0.68
Weight Kg 0.60  0.90  1.3 1.6
L1 mm 75 94 126 145
Rotor:La mm 17 36 66 86
US $14
/ Piece
|
10 Pieces

(Min. Order)

###

Application: Universal, Industrial, Household Appliances, Car, Power Tools, Medical Equpiments
Operating Speed: Constant Speed
Excitation Mode: Compound
Function: Driving
Number of Poles: 2
Structure and Working Principle: Brush

###

Samples:
US$ 14/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Model 54ZYT01 54ZYT02 54ZYT03 54ZYT04
Voltage V 24
No load speed rpm 4000
Rated torque Nm 0.07 0.15 0.26 0.36
Rated speed rpm 3200 3300 3300 3300
Rated current A 1.65 3.20  5.30  7.20 
Stall torque Nm 0.35 0.76 1.40  1.80 
Stall current A 7.0  14.9 27.3 35.6
Rotor inertia Kgmm² 115 215 370 480
Back-EMF constant V/krpm 5.77 5.77 5.77 5.77
Torque Constant Nm/A 0.055 0.055 0.055 0.055
Resistance(20ºC) ohm 3.45 1.65 0.88 0.68
Weight Kg 0.60  0.90  1.3 1.6
L1 mm 75 94 126 145
Rotor:La mm 17 36 66 86

Benefits of a Planetary Motor

If you’re looking for an affordable way to power a machine, consider purchasing a Planetary Motor. These units are designed to provide a massive range of gear reductions, and are capable of generating much higher torques and torque density than other types of drive systems. This article will explain why you should consider purchasing one for your needs. And we’ll also discuss the differences between a planetary and spur gear system, as well as how you can benefit from them.

planetary gears

Planetary gears in a motor are used to reduce the speed of rotation of the armature 8. The reduction ratio is determined by the structure of the planetary gear device. The output shaft 5 rotates through the device with the assistance of the ring gear 4. The ring gear 4 engages with the pinion 3 once the shaft is rotated to the engagement position. The transmission of rotational torque from the ring gear to the armature causes the motor to start.
The axial end surface of a planetary gear device has two circular grooves 21. The depressed portion is used to retain lubricant. This lubricant prevents foreign particles from entering the planetary gear space. This feature enables the planetary gear device to be compact and lightweight. The cylindrical portion also minimizes the mass inertia. In this way, the planetary gear device can be a good choice for a motor with limited space.
Because of their compact footprint, planetary gears are great for reducing heat. In addition, this design allows them to be cooled. If you need high speeds and sustained performance, you may want to consider using lubricants. The lubricants present a cooling effect and reduce noise and vibration. If you want to maximize the efficiency of your motor, invest in a planetary gear hub drivetrain.
The planetary gear head has an internal sun gear that drives the multiple outer gears. These gears mesh together with the outer ring that is fixed to the motor housing. In industrial applications, planetary gears are used with an increasing number of teeth. This distribution of power ensures higher efficiency and transmittable torque. There are many advantages of using a planetary gear motor. These advantages include:
Motor

planetary gearboxes

A planetary gearbox is a type of drivetrain in which the input and output shafts are connected with a planetary structure. A planetary gearset can have three main components: an input gear, a planetary output gear, and a stationary position. Different gears can be used to change the transmission ratios. The planetary structure arrangement gives the planetary gearset high rigidity and minimizes backlash. This high rigidity is crucial for quick start-stop cycles and rotational direction.
Planetary gears need to be lubricated regularly to prevent wear and tear. In addition, transmissions must be serviced regularly, which can include fluid changes. The gears in a planetary gearbox will wear out with time, and any problems should be repaired immediately. However, if the gears are damaged, or if they are faulty, a planetary gearbox manufacturer will repair it for free.
A planetary gearbox is typically a 2-speed design, but professional manufacturers can provide triple and single-speed sets. Planetary gearboxes are also compatible with hydraulic, electromagnetic, and dynamic braking systems. The first step to designing a planetary gearbox is defining your application and the desired outcome. Famous constructors use a consultative modeling approach, starting each project by studying machine torque and operating conditions.
As the planetary gearbox is a compact design, space is limited. Therefore, bearings need to be selected carefully. The compact needle roller bearings are the most common option, but they cannot tolerate large axial forces. Those that can handle high axial forces, such as worm gears, should opt for tapered roller bearings. So, what are the advantages and disadvantages of a helical gearbox?

planetary gear motors

When we think of planetary gear motors, we tend to think of large and powerful machines, but in fact, there are many smaller, more inexpensive versions of the same machine. These motors are often made of plastic, and can be as small as six millimeters in diameter. Unlike their larger counterparts, they have only one gear in the transmission, and are made with a small diameter and small number of teeth.
They are similar to the solar system, with the planets rotating around a sun gear. The planet pinions mesh with the ring gear inside the sun gear. All of these gears are connected by a planetary carrier, which is the output shaft of the gearbox. The ring gear and planetary carrier assembly are attached to each other through a series of joints. When power is applied to any of these members, the entire assembly will rotate.
Compared to other configurations, planetary gearmotors are more complicated. Their construction consists of a sun gear centered in the center and several smaller gears that mesh with the central sun gear. These gears are enclosed in a larger internal tooth gear. This design allows them to handle larger loads than conventional gear motors, as the load is distributed among several gears. This type of motor is typically more expensive than other configurations, but can withstand the higher-load requirements of some machines.
Because they are cylindrical in shape, planetary gear motors are incredibly versatile. They can be used in various applications, including automatic transmissions. They are also used in applications where high-precision and speed are necessary. Furthermore, the planetary gear motor is robust and is characterized by low vibrations. The advantages of using a planetary gear motor are vast and include:
Motor

planetary gears vs spur gears

A planetary motor uses multiple teeth to share the load of rotating parts. This gives planetary gears high stiffness and low backlash – often as low as one or two arc minutes. These characteristics are important for applications that undergo frequent start-stop cycles or rotational direction changes. This article discusses the benefits of planetary gears and how they differ from spur gears. You can watch the animation below for a clearer understanding of how they operate and how they differ from spur gears.
Planetary gears move in a periodic manner, with a relatively small meshing frequency. As the meshing frequency increases, the amplitude of the frequency also increases. The amplitude of this frequency is small at low clearance values, and increases dramatically at higher clearance levels. The amplitude of the frequency is higher when the clearance reaches 0.2-0.6. The amplitude increases rapidly, whereas wear increases slowly after the initial 0.2-0.6-inch-wide clearance.
In high-speed, high-torque applications, a planetary motor is more effective. It has multiple contact points for greater torque and higher speed. If you are not sure which type to choose, you can consult with an expert and design a custom gear. If you are unsure of what type of motor you need, contact Twirl Motor and ask for help choosing the right one for your application.
A planetary gear arrangement offers a number of advantages over traditional fixed-axis gear system designs. The compact size allows for lower loss of effectiveness, and the more planets in the gear system enhances the torque density and capacity. Another benefit of a planetary gear system is that it is much stronger and more durable than its spur-gear counterpart. Combined with its many advantages, a planetary gear arrangement offers a superior solution to your shifting needs.
Motor

planetary gearboxes as a compact alternative to pinion-and-gear reducers

While traditional pinion-and-gear reducer design is bulky and complex, planetary gearboxes are compact and flexible. They are suitable for many applications, especially where space and weight are issues, as well as torque and speed reduction. However, understanding their mechanism and working isn’t as simple as it sounds, so here are some of the key benefits of planetary gearing.
Planetary gearboxes work by using two planetary gears that rotate around their own axes. The sun gear is used as the input, while the planetary gears are connected via a casing. The ratio of these gears is -Ns/Np, with 24 teeth in the sun gear and -3/2 on the planet gear.
Unlike traditional pinion-and-gear reducer designs, planetary gearboxes are much smaller and less expensive. A planetary gearbox is about 50% smaller and weighs less than a pinion-and-gear reducer. The smaller gear floats on top of three large gears, minimizing the effects of vibration and ensuring consistent transmission over time.
Planetary gearboxes are a good alternative to pinion-and-gear drive systems because they are smaller, less complex and offer a higher reduction ratio. Their meshing arrangement is similar to the Milky Way, with the sun gear in the middle and two or more outer gears. They are connected by a carrier that sets their spacing and incorporates an output shaft.
Compared to pinion-and-gear reduces, planetary gearboxes offer higher speed reduction and torque capacity. As a result, planetary gearboxes are small and compact and are often preferred for space-constrained applications. But what about the high torque transfer? If you’re looking for a compact alt

China 12V 24V 36V 48V Planetary Gear DC Motor Electrical Massage Motor for Printer Machine     motor driver	China 12V 24V 36V 48V Planetary Gear DC Motor Electrical Massage Motor for Printer Machine     motor driver
editor by czh 2022-12-12

China Best Sales High Torque Low Speed 180W 220V Small Right Angle Solid Shaft Worm Gear Motor for Rolling Machine with Free Design Custom

Merchandise Description

Merchandise technical specs
The pursuing are the specifications that our firm’s CZPT AC gear motors 140w can accomplished. You can also get in touch with us to inform us the energy, voltage, torque and other parameters you want. We can settle for and personalize. and You can also speak to us for drawings and detailed parameters.

Solution Attributes:

Substantial performance

Higher torque Minimal pace

Reduced sounds Extended existence Strong trustworthiness
Operating easily
Brushless environmental protection
Simple construction effortless to use
Manufacturing unit provider ideal cost
Suitable for severe environments
Extensive selection of purposes

product drawings

merchandise specifics
1.AC Gear Motor

Compact composition, very good sealing efficiency, lower sounds, lengthy lifestyle,minimal functioning temperature Adjustable velocity, reversible, forward and reverse

 

2.All Copper Coil

 

All copper coil, rapidly warmth dissipation, lifestyle is 10 instances that of regular coil

3.Higher precision tough tooth floor

 

The gear has substantial precision, substantial hardness, anti-rust treatment, waterproof and tranquil, extended lifestyle

Software

AC gear motor extensively used in Industrial gear, machine instruments, agricultural appliances, business office, medical products, home appliances, aviation and other fields. This kind of as treadmill, sewing machine, meat grinder , tortilla press maker, Clothing Equipment, Textile Device, Steel Coating Equipment, Pumps, Sprayers, large mine gear, Packing Device, nebulizer, table fan, Face Mask Equipment, Rehabilitation Therapy Materials, refrigerator, Air Purifiers, Fermenting Equipment. and a lot of much more.

Organization Certifaction

About us:

ZheJiang CZPT Industries Co., Minimal. company, is the acknowledged prime maker of industrial humidification program inChina. Our factory has 3 large workshops, covering 3,000 square meter spot. We have far more than a hundred workers, equip with expert R&D crew, dependable workers and productive income provider crew. Green emphasis on research and advancement, manufacture, and sale of humidifying, air cooling, dedusting, dehumidifying and CZPT preserving tools. Our organization is evolving as the change of customers’ requirements, we are dedicated to establishing and engineering new technology to very best suit our customers’ calls for. So far, we have acquired several patents on hugely superior and successful humidifier styles.Functioning with Eco-friendly, you will enjoy the most recent and most advanced technological innovation and kindest services.
 

Our Mine Merchandise:

DC/AC motor, stepper motor, gearbox, CNC engraving device, industrial humidifier.

Our Providers:
Each and every of our goods will go through rigorous screening prior to leaving the factory. We will give you with expert patterns and options, substantial-high quality merchandise and substantial-good quality solutions according to your requirements. If you have any concerns, remember to come to feel free to
make contact with us. We will serve you instantly.
Packing &Shipping
Inside : Plastic bags with Chemical Desiccant For Gear Housing
Center : Specific Carton packaging Outside : Wood Box
Shipment: TNT, DHL, UPS, FedEx,EMS and so forth.Or use the shipment your specified.
Stringent solution packaging guarantees that the merchandise is not destroyed for the duration of transportation.

FAQ

Q1 Are you a producer or a trading company?
We are a motor in China.
Q2 What is actually your guarantee?
One-year.
Q3 Can you give far more discounts if much more quantity and how several?
We can pay for discount rates and fee based on current amount.
Q4 Can you make OEM/ODM purchase?
Yes, we have rich expertise on OEM/ODM order.
Q5 Delivery
Sample can be afforded inside 5-7days and volume get can be finished within 15-20days.
Q6 About sample?
Offered.
Q7 Which of payments you assist?
T/T, L/C,PAYPAL, Credit history CARD.
Q8 Which of transportations you help?
Sea, Air cargo, Train, DHL/FEDEX/UPS/TNT.
Q9 What you can do if we still have fear on your item?
We can afford sample for screening, if approval then negotiate cooperation later on.

Our Support

How to Assemble a Planetary Motor

A Planetary Motor makes use of several planetary surfaces to produce torque and rotational pace. The planetary technique allows for a extensive range of equipment reductions. Planetary methods are specifically effective in applications in which higher torques and torque density are necessary. As this sort of, they are a popular decision for electrical cars and other apps in which substantial-pace mobility is required. Nonetheless, there are several advantages linked with making use of a planetary motor. Go through on to discover a lot more about these motors.

VPLite

If you happen to be searching to substitute the authentic VP, the VPLite has a equivalent output shaft as the authentic. This indicates that you can combine and match your unique gear sets, like the input and output shafts. You can even combine metal inputs with plastic outputs. Moreover, if you decide to change the gearbox, you can very easily disassemble the whole device and substitute it with a new a single with no getting rid of any output torque.
In comparison to a planetary motor, a spur gear motor utilizes fewer gears and is therefore less expensive to make. Nevertheless, the latter just isn’t suitable for substantial-torque applications. The torque produced by a planetary gearmotor is evenly dispersed, which can make it best for applications that require higher torque. Nevertheless, you could have to compromise on the torque output if you might be hunting for a lightweight alternative.
The VersaPlanetary Lite gearbox replaces the aluminum ring gear with a 30% glass-stuffed nylon gear. This gearbox is available in two dimensions, which indicates you can combine and match components to get a much better gear ratio. The VPLite gearbox also has a feminine 5mm hex output shaft. You can blend and match distinct gearboxes and planetary gearboxes for highest effectiveness.
Motor

VersaPlanetary

The VersaPlanetary is a extremely versatile planetary motor that can be mounted in a variety of methods. Its distinctive design and style involves a removable shaft coupler technique that can make it straightforward to swap out the motor with another. This planetary motor mounts in any placement in which a CIM motor mounts. Here is how to assemble the motor. Very first, remove the hex output shaft from the VersaPlanetary output phase. Its one ring clip retains it in area. You can use a drill press to drill a hole into the output shaft.
Soon after mounting the gearbox, you can then mount the motor. The mounting components included with the VersaPlanetary Planetary Motor will come with 4 ten-32 threaded holes on a two-inch bolt circle. You can use these holes to mount your VersaPlanetary on a CIM motor or a CIM-appropriate motor. After assembled, the VersaPlanetary gearbox has 72 diverse gear ratios.
The VersaPlanetary gearbox is interchangeable with normal planetary gearboxes. Nonetheless, it does call for added areas. You can acquire a gearbox without the motor but you are going to require a pinion. The pinion attaches to the shaft of the motor. The gearbox is really durable and tough, so you is not going to have to be concerned about it breaking or sporting out.

Self-centering planetary gears

A planetary motor is a straightforward mechanical device that rotates around a axis, with the planets transferring all around the shaft in a radial route. The planets are positioned so that they mesh with the two the sun gear and the output gears. The carrier 48 is flexibly linked to the drive shaft and can move depending on the forces exerted by the earth gears. In this way, the planets can always be in the optimal mesh with the output gears and sunshine equipment.
The very first action in developing a planetary gear motor is to recognize the number of tooth in each planet. The number of enamel ought to be an integer. The tooth diameters of the planets ought to mesh with every other and the ring. Usually, the tooth of one particular planet have to mesh with each and every other, but the spacing in between them have to be equal or increased than the other. This can be attained by taking into consideration the tooth rely of each planet, as well as the spacing amongst planets.
A second step is to align the earth gears with the output gears. In a planetary motor, self-centering planetary gears have to be aligned with each input and output gears to provide highest torque. For this to be achievable, the world gears need to be linked with the output shaft and the enter shaft. Equally, the output shaft need to also be capable to align with the input equipment.
Motor

Encoders

A planetary geared motor is a DC motor with a planetary gearbox. The motor can be utilized to drive heavy loads and has a ratio of 104:1. The shaft velocity is 116rpm when it is unloaded. A planetary gearbox has a minimal backlash and is frequently utilised in apps that require high torque. Planetary Motor encoders can assist you preserve track of your robot’s position or speed.
They are also in a position to control motor situation and pace with precision. Most of them feature large resolution. A .18-degree resolution encoder will give you a minimal of 2000 transitions for every rotation amongst outputs A and B. The encoder is built to industrial specifications and has a strong gearbox to keep away from injury. The encoder’s robust design and style implies it will not stall when the motor reaches its maximum speed.
There are numerous positive aspects to a planetary motor encoder. A substantial-good quality one will not lose its place or speed even if it is matter to shocks. A great good quality planetary motor will also very last a long time. Planetary motors are great for resale or for your own task. If you are considering acquiring a planetary motor, think about this info. It’s going to aid you determine if a specific design is appropriate for your demands.

Expense

There are many benefits of planetary motors. 1 of the biggest is their cost, but they can also be utilized in numerous diverse programs. They can be blended with a selection of gearboxes, and are best for a variety of sorts of robots, laboratory automation, and creation apps. Planetary gearboxes are obtainable in numerous various resources, and plastic planetary gearboxes are an affordable alternative. Plastic gearboxes decrease noise at higher speeds, and metal enter stage gears are available for substantial torques. A modified lubrication program can aid with difficult working circumstances.
In addition to getting more tough, planetary motors are much far more successful. They use much less gears, which lowers the all round price of production. Depending on the software, a planetary motor can be used to shift a weighty item, but is usually significantly less high-priced than its counterpart. It is a far better choice for conditions exactly where the load is fairly reduced and the motor is not used often. If you want a extremely high torque output, a planetary motor may be the greater option.
Planetary equipment units are a very good choice for purposes requiring high precision, higher dynamics, and substantial torque density. They can be made and developed making use of TwinCAT and TC Movement Designer, and are sent as full motor and equipment unit assemblies. In a number of basic methods, you can calculate the torque needed and assess the fees of various planetary gear models. You can then choose the greatest design for your software. And since planetary gear models are so effective, they are a wonderful option for substantial-end industrial purposes.
Motor

Apps

There are many distinct apps of the planetary motor. One this kind of software is in movement control. Planetary gearboxes have numerous positive aspects, such as large torque, low backlash, and torsional stiffness. They also have an extremely compact design and style, and can be utilised for a assortment of applications, from rack and pinion drives to delta robotics. In a lot of circumstances, they are significantly less costly to manufacture and use than other kinds of motors.
An additional application for planetary equipment models is in rotary tables. These machines demand substantial precision and lower backlash for their precise positioning. Planetary gears are also essential for sounds reduction, which is a common attribute in rotary tables. High precision planetary gears can make the peak adjustment of OP tables a breeze. And due to the fact they are very sturdy and require low sounds, they are a excellent choice for this application. In this case, the planetary gear is matched with an AM8000 collection servomotor, which presents a broad variety of selections.
The planetary equipment transmission is also extensively employed in helicopters, vehicles, and marine programs. It is much more innovative than a countershaft generate, and is capable of higher torque to excess weight ratios. Other advantages contain its compact design and style and diminished sounds. A essential issue in the advancement of this type of transmission is to lessen vibration. If the output of a planetary gear transmission technique is loud, the vibration brought on by this kind of generate technique might be too loud for convenience.

China Best Sales High Torque Low Speed 180W 220V Small Right Angle Solid Shaft Worm Gear Motor for Rolling Machine     with Free Design CustomChina Best Sales High Torque Low Speed 180W 220V Small Right Angle Solid Shaft Worm Gear Motor for Rolling Machine     with Free Design Custom

China best ZD Safe and Reliable Performance Electric Brushless DC Gear Motor For Packing Machine near me supplier

Solution Description

Merchandise Description

      Brushless DC Gear Motor combine large efficiency DC brushless motors and  motor drivers to provide excellent CZPT financial savings, large torque and speed balance as properly as a extensive speed management assortment. With brushless DC motors you can downsize your software as the motors have slender bodies and offer high power owing to long term magnets being utilized in the rotor.

  • Output Electrical power from 15 W  up to 750 W 
  • Parallel Shaft, Appropriate-Angle Shaft and Flat Hollow Shaft Gear choices
  • Velocity Manage/Motor Driver Obtainable

Characteridtics Of BLDC Motor

Variety Of BLDC Motor

Assortment Of BLDC Gearmotor

Pleas simply click to view a lot more in depth specification for every single series of BLDC Motor.

Other Items

Company Profile

What Is a Gear Motor?

A equipment motor is an electric powered motor coupled with a gear teach. It uses possibly DC or AC power to obtain its purpose. The main gain of a equipment reducer is its potential to multiply torque although sustaining a compact measurement. The trade-off of this additional torque comes in the sort of a diminished output shaft pace and general performance. Even so, proper equipment technologies and ratios give the best possible output and pace profiles. This type of motor unlocks the total prospective of OEM tools.

Inertial load

Inertial load on a gear motor is the sum of power a rotating system makes thanks to its inverse square connection with its inertia. The greater the inertia, the considerably less torque can be produced by the gear motor. However, if the inertia is as well high, it can cause troubles with positioning, settling time, and controlling torque and velocity. Gear ratios ought to be picked for ideal electricity transfer.
The duration of acceleration and braking time of a gear motor relies upon on the type of driven load. An inertia load needs for a longer time acceleration time whilst a friction load calls for breakaway torque to start off the load and sustain it at its sought after velocity. As well limited a time time period can lead to extreme gear loading and may possibly end result in destroyed gears. A safe strategy is to disconnect the load when energy is disconnected to stop inertia from driving back again by means of the output shaft.
Inertia is a essential notion in the design and style of motors and push techniques. The ratio of mass and inertia of a load to a motor determines how well the motor can control its pace during acceleration or deceleration. The mass instant of inertia, also referred to as rotational inertia, is dependent on the mass, geometry, and centre of mass of an item.
Motor

Apps

There are many apps of gear motors. They provide a effective yet productive means of velocity and torque management. They can be either AC or DC, and the two most frequent motor sorts are the 3-phase asynchronous and the everlasting magnet synchronous servomotor. The type of motor utilized for a presented application will establish its expense, reliability, and complexity. Gear motors are typically used in purposes exactly where large torque is essential and space or energy constraints are significant.
There are two sorts of gear motors. Depending on the ratio, each equipment has an output shaft and an input shaft. Gear motors use hydraulic force to create torque. The stress builds on a single facet of the motor until it generates ample torque to power a rotating load. This kind of motors is not advised for applications in which load reversals take place, as the holding torque will diminish with age and shaft vibration. Nonetheless, it can be utilised for precision purposes.
The market landscape displays the aggressive setting of the equipment motor industry. This report also highlights key things, income and worth development by location and region. The report also examines the competitive landscape by region, including the United States, China, India, the GCC, South Africa, Brazil, and the rest of the globe. It is important to notice that the report consists of section-certain details, so that audience can easily understand the marketplace possible of the geared motors marketplace.

Dimension

The protection issue, or SF, of a equipment motor is an critical thing to consider when picking a single for a specific application. It compensates for the stresses positioned on the gearing and permits it to operate at maximum effectiveness. Producers give tables detailing standard purposes, with multiplication elements for duty. A equipment motor with a SF of three or much more is ideal for challenging purposes, even though a gearmotor with a SF of 1 or two is suitable for relatively effortless applications.
The global gear motor market place is extremely fragmented, with numerous modest gamers catering to numerous stop-use industries. The report identifies a variety of market tendencies and provides comprehensive information on the marketplace. It outlines historic knowledge and offers beneficial insights on the industry. The report also employs numerous methodologies and ways to assess the industry. In addition to offering historic knowledge, it includes detailed information by marketplace phase. In-depth examination of market segments is offered to assist discover which technologies will be most suitable for which applications.
Motor

Price

A gear motor is an electric powered motor that is paired with a equipment prepare. They are obtainable in AC or DC energy techniques. When compared to typical motors, equipment reducers can improve torque whilst sustaining compact dimensions. But the trade-off is the reduced output shaft speed and all round performance. Nevertheless, when utilized accurately, a gear motor can generate optimum output and mechanical fit. To understand how a equipment motor functions, let’s seem at two sorts: proper-angle geared motors and inline geared motors. The first two kinds are usually utilized in automation equipment and in agricultural and healthcare programs. The latter kind is created for rugged programs.
In addition to its performance, DC equipment motors are place-saving and have minimal vitality consumption. They can be used in a variety of purposes which includes money counters and printers. Automated window machines and curtains, glass curtain partitions, and banknote vending equipment are some of the other main applications of these motors. They can value up to 10 horsepower, which is a lot for an industrial device. Even so, these are not all-out high-priced.
Electric gear motors are versatile and commonly utilised. Nevertheless, they do not perform properly in programs demanding higher shaft speed and torque. Illustrations of these contain conveyor drives, frozen beverage machines, and healthcare tools. These programs require large shaft pace, so gear motors are not perfect for these applications. Even so, if sound and other troubles are not a issue, a motor-only answer might be the much better selection. This way, you can use a solitary motor for numerous applications.
Motor

Servicing

Geared motors are amid the most frequent products employed for travel trains. Correct servicing can avoid harm and optimize their performance. A guidebook to gear motor upkeep is offered from WEG. To avoid even more harm, stick to these servicing methods:
Routinely check electrical connections. Verify for unfastened connections and torque them to the advised values. Also, verify the contacts and relays to make sure they are not tangled or broken. Examine the environment around the gear motor to prevent dust from clogging the passageway of electric powered recent. A appropriate upkeep strategy will support you recognize issues and extend their lifestyle. The handbook will also notify you about any difficulties with the gearmotor. Even so, this is not adequate – it is important to check the issue of the gearbox and its parts.
Carry out visible inspection. The objective of visible inspection is to notice any irregularities that could point out feasible difficulties with the gear motor. A filthy motor might be an indication of a tough surroundings and a lot of difficulties. You can also execute a odor examination. If you can scent a burned odor coming from the windings, there may be an overheating dilemma. Overheating can lead to the windings to burn off and damage.
Reactive maintenance is the most widespread technique of motor maintenance. In this kind of routine maintenance, you only execute repairs if the motor stops working thanks to a malfunction. Standard inspection is essential to avoid unexpected motor failures. By employing a logbook to document motor functions, you can figure out when it is time to replace the gear motor. In contrast to preventive maintenance, reactive maintenance demands no normal assessments or services. However, it is recommended to perform inspections each and every 6 months.

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China OEM AC Shaded Pole Gear Motor for BBQ Machine with Hot selling

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How to Pick a Gear Motor

A gearmotor is an electrical device that transfers vitality from one spot to an additional. There are several types of gearmotors. This article will examine the types of gearmotors, like Angular geared motors, Planetary gearboxes, Hydraulic gear motors, and Croise motors. In addition to its uses, gearmotors have many distinct attributes. In addition, every variety has unique positive aspects and drawbacks. Shown beneath are a few suggestions on choosing a gearmotor.

Angular geared motors

Angular geared motors are the optimum push aspect for applications exactly where torques, forces, and motions need to be transferred at an angle. Compared to other sorts of geared motors, these have number of shifting parts, a compact layout, and a extended daily life. Angular geared motors are also hugely productive in journey travel programs. In addition to their sturdiness, they have a low servicing necessity and are highly corrosion-resistant.
Helical worm geared motors are a lower-cost resolution for drives that employ angular geared motors. They blend a worm equipment stage and helical enter stage to offer greater effectiveness than pure worm geared motors. This drive remedy is highly reliable and noise-totally free. Angular geared motors are usually utilised in applications in which noise is an problem, and helical worm geared motors are especially quiet.
The gear ratio of an angular geared motor depends on the ratio in between its input and output shaft. A large-high quality helical geared motor has a comparatively reduced mechanical noise stage, and can be mounted in virtually any room. The torque of a helical geared motor can be measured by using frequency measurement gear. The strength performance of angular geared motors is a single of the most crucial elements when deciding on a motor. Its symmetrical arrangement also makes it possible for it to operate in low-speed environments.
When selecting the appropriate angular geared motor, it is critical to maintain in brain that improved torque will lead to very poor output performance. Once a gear motor reaches its stall torque, it will no longer operate effectively. This tends to make it critical to consult a efficiency curve to pick the suitable motor. Most DC motor companies are much more than satisfied to supply these to buyers on request. Angular geared motors are more high-priced than conventional worm equipment motors.
Motor

Planetary gearboxes

Planetary gearboxes are used in industrial equipment to make greater torque and electricity density. There are three principal kinds of planetary gearboxes: double phase, triple phase, and multistage. The central solar gear transfers torque to a team of planetary gears, although the outer ring and spindle give push to the motor. The style of planetary gearboxes provides up to 97% of the energy input.
The compact dimension of planetary gears benefits in superb warmth dissipation. In some programs, lubrication is essential to improve durability. Even so, if you are looking for higher velocity transmission, you need to contemplate the additional attributes, such as minimal sound, corrosion resistance, and building. Some constructors are far better than other folks. Some are fast to react, although other folks are not able to ship their goods in a timely trend.
The main advantage of a planetary gearbox is its compact layout. Its light-weight design and style can make it effortless to put in, and the effectiveness of planetary gearboxes is up to .ninety eight%. One more reward of planetary gearboxes is their substantial torque capacity. These gearboxes are also in a position to perform in programs with restricted area. Most contemporary automated transmissions in the automotive sector use planetary gears.
In addition to currently being lower in value, planetary gearboxes are a great choice for many purposes. Neugart offers both compact and correct angle variations. The appropriate angle design provides a substantial power-to-bodyweight ratio, creating it ideal for apps the place torque is required to be transmitted in reverse mode. So if you are looking for an productive way to transfer hefty machinery close to, planetary gearboxes can be a fantastic selection.
An additional edge of planetary gearboxes is their capability to be effortlessly and swiftly altered from a single software to an additional. Because planetary gears are designed to be versatile, you don’t have to purchase new kinds if you need to change equipment ratios. You can also use planetary gears in distinct industries and conserve on protection inventory by sharing widespread areas. These gears are in a position to stand up to high shock hundreds and demanding conditions.
Motor

Hydraulic gear motors

Hydraulic gear motors are pushed by oil that is pumped into a equipment box and triggers the gears to rotate. This strategy of power generation is tranquil and low-cost. The major negatives of hydraulic gear motors are that they are noisy and inefficient at low speeds. The other two sorts of hydraulic motors are piston and vane-variety hydraulic motors. The adhering to are some frequent rewards of hydraulic equipment motors.
A hydraulic gear motor is composed of two gears – a driven equipment and an idler. The driven gear is attached to the output shaft by way of a crucial. Large-pressure oil flows into the housing between the equipment guidelines and the motor housing, and the oil then exits by means of an outlet port. Unlike a typical gear motor, the gears mesh to avert the oil from flowing backward. As a outcome, they are an superb selection for agricultural and industrial programs.
The most common hydraulic equipment motors feature a gerotor and a push gear. These gears mesh with a more substantial gear to generate rotation. There are also 3 basic variations of equipment motors: roller-gerotor, gerotor, and differential. The latter produces larger torque and considerably less friction than the earlier two. These variances make it tough to decide on which type is the greatest for your needs. A substantial-overall performance gear motor will last more time than an regular a single.
Radial piston hydraulic motors work in the opposite route to the reciprocating shaft of an electric powered gearmotor. They have 9 pistons arranged around a widespread middle line. Fluid stress causes the pistons to reciprocate, and when they are stationary, the pistons push the fluid out and go again in. Simply because of the high force produced by the fluid, they can rotate at speeds up to 25,000RPM. In addition, hydraulic equipment motors are highly effective, permitting them to be employed in a vast selection of industrial and business programs.
Hydraulic gear motors enhance hydraulic pumps and motors. They are also offered in reversible versions. To choose the proper hydraulic motor for your undertaking, take time to get all the required details about the set up process. Some sorts require specialized experience or challenging installation. Also, there are some distinctions between closed and open up-loop hydraulic motors. Make positive to go over the possibilities with a expert prior to you make a selection.
Motor

Croise motors

There are many rewards to choosing a Croise equipment motor. It is extremely compact, with less fat and place than normal motors. Its proper-angle shaft and worm gear provide sleek, quiet operation. A silent-type brake ensures no metallic seem during procedure. It also provides excellent positioning accuracy and shock resistance. This is why this motor is excellent for large-frequency purposes. Let’s consider a closer appear.
A correctly matched gearmotor will provide greatest torque output in a specified period of time. Its maximum establishing torque is usually the rated output torque. A a single-twelfth-horsepower (1/8 horsepower) motor can fulfill torque needs of six inch-lbs, without having exceeding its breakdown score. This decrease-expense device enables for production variations and allows the consumer to use a much less powerful motor. Croise equipment motors are accessible in a variety of variations.

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