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China best Three Phase Asynchronous AC Induction Electric Gear Reducer Fan Blower Vacuum Air Compressor Water Pump Universal Industry Machine Motor vacuum pump ac system

Product Description

Product Description

Introduction:

     Y2 series three-phase asynchronous motor is Y series motor the upgrading of product, is the totally enclosed, fan-cooled induction motor for general purpose .
 It was the newest product in the 90S’ ,its overall level has reached the same products abroad at the beginning of 90S’level. The product apply to economic lake-off fields, such as machine tools, water pump, fan, compressor, also can be applied to transportation, stirring, printing, agricultural machinery, food and other kinds of excluding inflammable, explosive or corrosive gas.
     Y2 series three phase asynchronous motor installation size and power grade in conformity with relevant standards of IEC and Germany DIN42673 standard line and Y series motor, its shell protection grade for IP54, cooling method for IC41l, operate continuously (S1). Using F insulation class and grade B assessment according to temperature (except for 315 L2-2, 4355 all specifications F grade the assessment, and ask the assessment load noise index.
        Y2 series three-phase asynchronous motor the rated voltage is 380 V. rated frequency is 50 Hz. 3 KW the following connection is Y , other power are delta connection . Motor running the place at no more than 1000 m; Environment air temperature changes with seasons, but no more than 40 °C; Minimum environment air temperature is-15 °C; The wet month average high relative humidity is 90%; At the same time, this month is not higher than the lowest average temperature 25 °C.
 

Motor Features:

1. Frame size:H56-355;
2. Power:0.12-315Kw;
3. Voltage: 380V;

4. Rated Frequency: 50 Hz / 60 Hz;

5. Poles: 2 / 4 / 6 / 8 / 10

6. Speed: 590 -2980 r/min

7. Ambient Temperature: -15°C-40°C 

8. Model of CONEECTION: Y-Connection for 3 KW motor or less while Delta-Connection for 4 KW motor or more;

9. Mounting:  B3; B5; B35; B14; B34; 

10. Current: 1.5-465 A (AC);

11. Duty: continuous (S1);

12. Insulation Class:  B;

13. Protection Class:  IP44,IP54,IP55;

14. Frame material: aluminum body(56-132 frame), cast iron(71-355 frame)

15. Terminal box : Top or Side 

16. Cooling Method: IC411 Standards;

17. Altitude: No more than 1,000 meters above sea level;

18. Packing: 63-112 frame be packaged by carton&pallets

                   132-355 frame be packaged by plywood case;

19. Certifications: CE, CCC, ISO9001: 2008

 

Factory Advantages

 

1 . 15 years history

 

2. Competitive Price

 

3. Guaranteed Quality 

 

4. Fast delivery time, Normal models about 15-20days , another not normal models need about 30days

 

5. 100% testing after each process and final testing before packing ,all raw material is good quality .100% cooper wire, Cold-rolled silicon steel sheet,good quaility shafts ,bearings,stators ,fan,fan covers.and so on.

 

6. High efficiency

 

7. Low noise 

 

8. Long life

 

9. Power saving

 

10. Slight vibration

 

11. It is newly designed in conformity with the relevant rules of IEC standards, Strictly and Perfect Management is guaranteed for Production ;

 

12. Professional Service

 

13. Warranty: 12 months from date of delivery

 

14. Main Market: South America, Middle East, Southest Asia, Europe,Africa and so on  

 

15. We have Certification for CE, CCC, ISO9001,High quality and competitive price !

 

Installation Instructions

   Y2 Three-phase Asynchronous Electric Motor
1). Power:  0.12KW-315KW;
2). Frame:  H56 to 355;
3). Shell:   cast iron body , aluminum body ;
4). Pole:  2/4/6/8 poles;
5). Mounting arrangement:  B3/B5/B14/B35/B34 or other;
6). Voltage:   220V, 380V, 400V, 415V, 440V or on request (50Hz or 60Hz);
7). Protection class:  IP54 / IP55 /IP65;
8). Duty/Rating:  S1 (Continuous);
9). Cooling method:   IC411 (SELF-FAN cooling);
10). Insulation class:   F;
11).Standard:  (IEC) EN60034-1 & EN1065714-1.

 

Technical Data

TYPE OUTPUT FULL LOAD Ist/TN Tst/TN Tmax/TN
HP KW Speed
(RPM)
Current
(A)
Efficiency
η(%)
Power Factor
(cosΦ)
Synchronous Speed 3000 rpm
Y2-631-2 0.18 0.25 2720 0.53 65 0.80 5.5 2.2 2.2
Y2-632-2 0.25 0.34 2720 0.69 68 0.81 5.5 2.2 2.2
Y2-711-2 0.37 0.5 2740 0.99 70 0.81 6.1 2.2 2.2
Y2-712-2 0.55 0.75 2740 1.4 73 0.82 6.1 2.2 2.3
Y2-801-2 0.75 1 2835 1.83 77.4 0.83 6.1 2.2 2.3
Y2-802-2 1.1 1.5 2835 2.58 79.6 0.84 7 2.2 .2.3
Y2-90S-2 1.5 2 2845 3.43 81.3 0.84 7 2.2 2.3
Y2-90L-2 2.2 3 2845 4.85 83.2 0.85 7 2.2 2.3
Y2-100L-2 3 4 2875 6.31 84.6 0.87 7.5 2.2 2.3
Y2-112M-2 4 5.5 2895 8.1 85.8 0.88 7.5 2.2 2.3
Y2-132S1-2 5.5 7.5 2905 11 87 0.88 7.5 2.2 2.3
Y2-132S2-2 7.5 10 2905 14.9 88.1 0.88 7.5 2.2 2.3
Y2-160M1-2 11 15 2935 21.3 89.4 0.89 7.5 2.2 2.3
Y2-160M2-2 15 20 2935 28.8 90.3 0.89 7.5 2.2 2.3
Y2-160L-2 18.5 25 2935 34.7 90.9 0.90 7.5 2.2 2.3
Y2-180M-2 22 30 2945 41 91.3 0.90 7.5 2 2.3
Y2-200L1-2 30 40 2955 55.5 92 0.90 7.5 2 2.3
Y2-200L2-2 37 50 2955 67.9 92.5 0.90 7.5 2 2.3
Y2-225M-2 45 60 2975 82.3 92.9 0.92 7.5 2 2.3
Y2-250M-2 55 75 2975 101 93.2 0.90 7.5 2 2.3
Y2-280S-2 75 100 2975 134 93.8 0.90 7.5 2 2.3
Y2-315S-2 110 150 2980 195 94.3 0.91 7.1 1.8 2.2
Y2-315M-2 132 180 2980 233 94.6 0.91 7.1 1.8 2.2
Y2-315L1-2 160 200 2980 279 94.8 0.92 7.1 1.8 2.2
Y2-315L2-2 200 270 2980 348 95 0.92 7.1 1.8 2.2
Y2-355M-2 250 340 2980 433 95 0.92 7.1 1.6 2.2
Y2-355L-2 315 430 2980 544 95 0.92 5.8 1.6 2.2
Y2-400M1-2 355 475 2975 618 95.9 0.91 5.8 1.23 2.53
Y2-400M2-2 400 535 2982 689 96.0 0.92 5.74 1.31 2.43
Y2-400M3-2 450 600 2982 775 96.1 0.92 7.27 1.83 2.98
Y2-400L1-2 500 670 2982 853 96.3 0.92 6.14 1.2 2.9
Y2-400L2-2 560 750 2982 952 96.3 0.92 5.46 0.98 2.57
Synchronous Speed 1500 rpm
Y2-631-4 0.12 0.17 1310 0.44 57 0.72 4.4 2.1 2.2
Y2-632-4 0.18 0.25 1310 1.62 60 0.73 4.4 2.1 2.2
Y2-711-4 0.25 0.34 1330 0.79 65 0.75 5.2 2.1 2.2
Y2-712-4 0.37 0.5 1330 1.12 67 0.74 5.2 2.1 2.2
Y2-801-4 0.55 0.75 1395 1.57 71 0.75 5.2 2.4 2.3
Y2-802-4 0.75 1 1395 2.03 79.6 0.76 6 2.3 2.3
Y2-90S-4 1.1 1.5 1405 2.89 81.4 0.77 6 2.3 2.3
Y2-90L-4 1.5 2 1405 3.7 82.8 0.79 6 2.3 2.3
Y2-100L1-4 2.2 3 1435 5.16 84.3 0.81 7 2.3 2.3
Y2-100L2-4 3 4 1435 6.78 85.5 0.82 7 2.3 2.3
Y2-112M-4 4 5.5 1445 8.8 86.6 0.82 7 2.3 2.3
Y2-132S-4 5.5 7.5 1445 11.7 87.7 0.83 7 2.3 2.3
Y2-132M-4 7.5 10 1445 15.6 88.7 0.84 7 2.3 2.3
Y2-160M-4 11 15 1460 22.3 89.8 0.84 7 2.2 2.3
Y2-160L-4 15 20 1460 30.1 90.6 0.85 7.5 2.2 2.3
Y2-180M-4 18.5 25 1470 36.5 91.2 0.86 7.5 2.2 2.3
Y2-180L-4 22 30 1470 43.2 91.6 0.86 7.5 2.2 2.3
Y2-200L-4 30 40 1470 57.6 92.3 0.86 7.2 2.2 2.3
Y2-225S-4 37 50 1485 69.9 92.7 0.87 7.2 2.2 2.3
Y2-225M-4 45 60 1485 84.7 93.1 0.87 7.2 2.2 2.3
Y2-250M-4 55 75 1485 103 93.5 0.87 7.2 2.2 2.3
Y2-280S-4 75 100 1485 140 94 0.87 7.2 2.2 2.3
Y2-280M-4 90 125 1490 167 94.2 0.87 7.2 2.2 2.3
Y2-315S-4 110 150 1490 201 94.5 0.88 6.9 2.1 2.2
Y2-315M-4 132 180 1490 240 94.7 0.88 6.9 2.1 2.2
Y2-315L1-4 160 200 1490 287 94.9 0.89 6.9 2.1 2.2
Y2-315L2-4 200 270 1490 359 94.1 0.89 6.9 2.1 2.2
Y2-355M-4 250 340 1485 443 95.1 0.90 6.9 2.1 2.2
Y2-355L-4 315 430 1485 556 95.1 0.90 6.9 2.1 2.2
Y2-400M1-4 355 475 1490 641 95.5 0.88 6.5 2.6 1.93
Y2-400M2-4 400 535 1490 723 95.5 0.88 6.5 2.75 1.8
Y2-400M3-4 450 600 1490 804 95.5 0.89 6.5 2.81 2.03
Y2-400L1-4 500 670 1490 893 95.6 0.89 6.61 2.52 1.83
Y2-400L2-4 560 750 1490 971 96.0 0.89 6.6 2.67 2.02
Synchronous Speed 1000 rpm
Y2-711-6 0.18 0.25 850 0.74 56 0.66 4 1.9 2
Y2-712-6 0.25 0.34 850 0.95 59 0.68 4 1.9 2
Y2-801-6 0.37 0.5 890 1.3 62 0.70 4.7 1.9 2
Y2-802-6 0.55 0.75 890 1.79 65 0.72 4.7 1.9 2.1
Y2-90S-6 0.7 1 915 2.29 75.9 0.72 5.5 2 2.1
Y2-90L-6 1.1 1.5 915 3.18 78.1 0.73 5.5 2 2.1
Y2-100L-6 1.5 2 945 3.94 79.8 0.75 5.5 2 2.1
Y2-112M-6 2.2 3 945 5.6 81.8 0.76 6.5 2 2.1
Y2-132S-6 3 4 965 7.4 83.3 0.76 6.5 2.1 2.1
Y2-132M1-6 4 5.5 965 9.8 84.6 0.76 6.5 2.1 2.1
Y2-132M2-6 5.5 7.5 965 12.9 86 0.77 6.5 2.1 2.1
Y2-160M-6 7.5 10 975 17 87.2 0.78 6.5 2 2.1
Y2-160L-6 11 15 975 24.2 88.7 0.81 7 2 2.1
Y2-180L-6 15 20 975 31.6 89.7 0.81 7 2 2.1
Y2-200L1-6 18.5 25 975 38.6 90.4 0.83 7 2.1 2.1
Y2-200L2-6 22 30 975 44.7 90.9 0.84 7 2.1 2.1
Y2-225M-6 30 40 980 59.3 91.7 0.86 7 2 2.1
Y2-250M-6 37 50 980 71 92.2 0.86 7 2.1 2.1
Y2-280S-6 45 60 980 86 92.7 0.86 7 2.1 2
Y2-280M-6 55 75 980 105 93.1 0.86 7 2.1 2
Y2-315S-6 75 100 980 141 93.7 0.86 7 2 2
Y2-315M-6 90 125 980 169 94 0.86 7 2 2
Y2-315L1-6 110 150 980 206 94.3 0.86 6.7 2 2
Y2-315L2-6 132 180 980 244 94.6 0.87 6.7 2 2
Y2-355M1-6 160 200 985 292 94.8 0.88 6.7 1.9 2
Y2-355M2-6 200 270 985 365 95 0.88 6.7 1.9 2
Y2-355L-6 250 340 985 455 95 0.88 6.7 1.9 2
Y2-400M1-6 280 380 990 510 95.8 0.87 5.9 2.3 1.8
Y2-400M2-6 315 430 990 574 95.8 0.87 5.9 2.3 1.8
Y2-400M3-6 355 475 990 638 95.8 0.87 5.9 2.3 1.8
Y2-400L1-6 400 535 990 719 96.0 0.88 6.3 2.3 1.8
Y2-400L2-6 450 600 990 796 96.5 0.89 6.3 2.3 1.8
Synchronous Speed 750 rpm
Y2-801-8 0.18 0.25 630 0.88 51 0.61 3.3 1.8 1.9
Y2-802-8 0.25 0.34 640 1.15 54 0.61 3.3 1.8 1.9
Y2-90S-8 0.37 0.5 660 1.49 62 0.61 4 1.8 1.9
Y2-90L-8 0.55 0.75 660 2.18 63 0.61 4 1.8 2
Y2-100L1-8 0.75 1 680 2.39 71 0.67 4 1.8 2
Y2-100L2-8 1.1 1.5 680 3.32 73 0.69 5 1.8 2
Y2-112M-8 1.5 2 690 4.5 75 0.69 5 1.8 2
Y2-132S-8 2.2 3 690 6 78 0.71 6 1.8 2
Y2-132M-8 3 4 710 7.9 79 0.73 6 1.8 2
Y2-160M1-8 4 5 710 10.3 81 0.73 6 1.9 2
Y2-160M2-8 5.5 7.5 720 13.6 83 0.74 6 2 2
Y2-160L-8 7.5 10 720 17.8 85.5 0.75 6 2 2
Y2-180L-8 11 15 730 25.1 87.5 0.76 6.6 2 2
Y2-200L-8 15 20 730 34.1 88 0.76 6.6 2 2
Y2-225S-8 18.5 25 730 40.6 90 0.76 6.6 1.9 2
Y2-225M-8 22 30 740 47.4 90.5 0.78 6.6 1.9 2
Y2-250M-8 30 40 740 64 91 0.79 6.6 1.9 2
Y2-280S-8 37 50 740 78 91.5 0.79 6.6 1.9 2
Y2-280M-8 45 60 740 94 92 0.79 6.6 1.9 2
Y2-315S-8 55 75 740 111 92.8 0.81 6.6 1.8 2
Y2-315M-8 75 100 740 151 93 0.81 6.6 1.8 2
Y2-315L1-8 90 125 740 178 93.8 0.82 6.6 1.8 2
Y2-315L2-8 110 150 740 217 94 0.82 7.2 1.8 2
Y2-355M1-8 132 180 740 261 93.7 0.82 7.2 1.8 2
Y2-355M2-8 160 200 740 315 94.2 0.82 7.2 1.8 2
Y2-355L-8 200 270 740 388 94.5 0.83 7.2 1.8 2
Y2-400M1-8 250 340 745 494 95.0 0.81 6.2 2.3 1.8
Y2-400M2-8 280 380 745 552 95.0 0.82 6.2 2.3 1.8
Y2-400L1-8 315 430 745 592 95.0 0.85 6.2 2.3 1.8
Y2-400L2-8 355 475 745 692 95.0 0.85 6.2 2.3 1.8
Y2-400L3-8 400 535 745 780 95.0 0.85 6.2 2.3 1.8
Synchronous Speed 600 rpm
Y2-315S-10 45 60 590 100 91.5 0.75 6.2 1.5 2
Y2-315M-10 55 75 590 121 92 0.75 6.2 1.5 2
Y2-315L1-10 75 100 590 162 92.5 0.76 6.2 1.2 2
Y2-315L2-10 90 125 590 191 93 0.77 6.2 1.5 2
Y2-355M1-10 110 150 590 230 93.2 0.78 6 1.3 2
Y2-355M2-10 132 180 590 275 93.5 0.78 6 1.3 2
Y2-355L-10 160 200 590 334 93.5 0.78 6 1.3 2
Y2-400M1-10 200 270 595 404 95.0 0.80 6.2 2.6 1.8
Y2-400M2-10 250 340 595 495 95.0 0.81 6.2 2.6 1.8
Y2-400L1-10 280 380 595 554 95.0 0.82 6.2 2.6 1.8
Y2-400L2-10 315 430 595 630 95.0 0.82 6.2 2.6 1.8

Detailed Photos

 

 

Our OEM Motors, Diesel generator sets ,Alternators are talior made to fit the OEM customer’s application.  Our  based Engineering Design team work with you to ensure the motor meets your individual needs.

2 ,4,6 ,8 and 10 pole operation.  with CE Approvals available
All Motors, Diesel generator sets ,Alternators may be designed for optional voltages and frequencies.

 

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Number of Stator: Three-Phase
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gear motor

Are there innovations or emerging technologies in the field of gear motor design?

Yes, there are several innovations and emerging technologies in the field of gear motor design. These advancements aim to improve the performance, efficiency, compactness, and reliability of gear motors. Here are some notable innovations and emerging technologies in gear motor design:

1. Miniaturization and Compact Design:

Advancements in manufacturing techniques and materials have enabled the miniaturization of gear motors without compromising their performance. Gear motors with compact designs are highly sought after in applications where space is limited, such as robotics, medical devices, and consumer electronics. Innovative approaches like micro-gear motors and integrated motor-gear units are being developed to achieve smaller form factors while maintaining high torque and efficiency.

2. High-Efficiency Gearing:

New gear designs focus on improving efficiency by reducing friction and mechanical losses. Advanced gear manufacturing techniques, such as precision machining and 3D printing, allow for the creation of intricate gear tooth profiles that optimize power transmission and minimize losses. Additionally, the use of high-performance materials, coatings, and lubricants helps reduce friction and wear, improving overall gear motor efficiency.

3. Magnetic Gearing:

Magnetic gearing is an emerging technology that replaces traditional mechanical gears with magnetic fields to transmit torque. It utilizes the interaction of permanent magnets to transfer power, eliminating the need for physical gear meshing. Magnetic gearing offers advantages such as high efficiency, low noise, compactness, and maintenance-free operation. While still being developed and refined, magnetic gearing holds promise for various applications, including gear motors.

4. Integrated Electronics and Controls:

Gear motor designs are incorporating integrated electronics and controls to enhance performance and functionality. Integrated motor drives and controllers simplify system integration, reduce wiring complexity, and allow for advanced control features. These integrated solutions offer precise speed and torque control, intelligent feedback mechanisms, and connectivity options for seamless integration into automation systems and IoT (Internet of Things) platforms.

5. Smart and Condition Monitoring Capabilities:

New gear motor designs incorporate smart features and condition monitoring capabilities to enable predictive maintenance and optimize performance. Integrated sensors and monitoring systems can detect abnormal operating conditions, track performance parameters, and provide real-time feedback for proactive maintenance and troubleshooting. This helps prevent unexpected failures, extend the lifespan of gear motors, and improve overall system reliability.

6. Energy-Efficient Motor Technologies:

Gear motor design is influenced by advancements in energy-efficient motor technologies. Brushless DC (BLDC) motors and synchronous reluctance motors (SynRM) are gaining popularity due to their higher efficiency, better power density, and improved controllability compared to traditional brushed DC and induction motors. These motor technologies, when combined with optimized gear designs, contribute to overall system energy savings and performance improvements.

These are just a few examples of the innovations and emerging technologies in gear motor design. The field is continuously evolving, driven by the need for more efficient, compact, and reliable motion control solutions in various industries. Gear motor manufacturers and researchers are actively exploring new materials, manufacturing techniques, control strategies, and system integration approaches to meet the evolving demands of modern applications.

gear motor

Can gear motors be used for precise positioning, and if so, what features enable this?

Yes, gear motors can be used for precise positioning in various applications. The combination of gear mechanisms and motor control features enables gear motors to achieve accurate and repeatable positioning. Here’s a detailed explanation of the features that enable gear motors to be used for precise positioning:

1. Gear Reduction:

One of the key features of gear motors is their ability to provide gear reduction. Gear reduction refers to the process of reducing the output speed of the motor while increasing the torque. By using the appropriate gear ratio, gear motors can achieve finer control over the rotational movement, allowing for more precise positioning. The gear reduction mechanism enables the motor to rotate at a slower speed while maintaining higher torque, resulting in improved accuracy and control.

2. High Resolution Encoders:

Many gear motors are equipped with high-resolution encoders. An encoder is a device that measures the position and speed of the motor shaft. High-resolution encoders provide precise feedback on the motor’s rotational position, allowing for accurate position control. The encoder signals are used in conjunction with motor control algorithms to ensure precise positioning by monitoring and adjusting the motor’s movement in real-time. The use of high-resolution encoders greatly enhances the gear motor’s ability to achieve precise and repeatable positioning.

3. Closed-Loop Control:

Gear motors with closed-loop control systems offer enhanced positioning capabilities. Closed-loop control involves continuously comparing the actual motor position (as measured by the encoder) with the desired position and making adjustments to minimize any position error. The closed-loop control system uses feedback from the encoder to adjust the motor’s speed, direction, and torque, ensuring accurate positioning even in the presence of external disturbances or variations in the load. Closed-loop control enables gear motors to actively correct for position errors and maintain precise positioning over time.

4. Stepper Motors:

Stepper motors are a type of gear motor that provides excellent precision and control for positioning applications. Stepper motors operate by converting electrical pulses into incremental steps of movement. Each step corresponds to a specific angular displacement, allowing precise positioning control. Stepper motors offer high step resolution, allowing for fine position adjustments. They are commonly used in applications that require precise positioning, such as robotics, 3D printers, and CNC machines.

5. Servo Motors:

Servo motors are another type of gear motor that excels in precise positioning tasks. Servo motors combine a motor, a feedback device (such as an encoder), and a closed-loop control system. They offer high torque, high speed, and excellent positional accuracy. Servo motors are capable of dynamically adjusting their speed and torque to maintain the desired position accurately. They are widely used in applications that require precise and responsive positioning, such as industrial automation, robotics, and camera pan-tilt systems.

6. Motion Control Algorithms:

Advanced motion control algorithms play a crucial role in enabling gear motors to achieve precise positioning. These algorithms, implemented in motor control systems or dedicated motion controllers, optimize the motor’s behavior to ensure accurate positioning. They take into account factors such as acceleration, deceleration, velocity profiling, and jerk control to achieve smooth and precise movements. Motion control algorithms enhance the gear motor’s ability to start, stop, and position accurately, reducing position errors and overshoot.

By leveraging gear reduction, high-resolution encoders, closed-loop control, stepper motors, servo motors, and motion control algorithms, gear motors can be effectively used for precise positioning in various applications. These features enable gear motors to achieve accurate and repeatable positioning, making them suitable for tasks that require precise control and reliable positioning performance.

gear motor

How does the gearing mechanism in a gear motor contribute to torque and speed control?

The gearing mechanism in a gear motor plays a crucial role in controlling torque and speed. By utilizing different gear ratios and configurations, the gearing mechanism allows for precise manipulation of these parameters. Here’s a detailed explanation of how the gearing mechanism contributes to torque and speed control in a gear motor:

The gearing mechanism consists of multiple gears with varying sizes, tooth configurations, and arrangements. Each gear in the system engages with another gear, creating a mechanical connection. When the motor rotates, it drives the rotation of the first gear, which then transfers the motion to subsequent gears, ultimately resulting in the output shaft’s rotation.

Torque Control:

The gearing mechanism in a gear motor enables torque control through the principle of mechanical advantage. The gear system utilizes gears with different numbers of teeth, known as gear ratio, to adjust the torque output. When a smaller gear (pinion) engages with a larger gear (gear), the pinion rotates faster than the gear but exerts more force or torque. This results in torque amplification, allowing the gear motor to deliver higher torque at the output shaft while reducing the rotational speed. Conversely, if a larger gear engages with a smaller gear, torque reduction occurs, resulting in higher rotational speed at the output shaft.

By selecting the appropriate gear ratio, the gearing mechanism effectively adjusts the torque output of the gear motor to match the requirements of the application. This torque control capability is essential in applications that demand high torque for heavy lifting or overcoming resistance, as well as applications that require lower torque but higher rotational speed.

Speed Control:

The gearing mechanism also contributes to speed control in a gear motor. The gear ratio determines the relationship between the rotational speed of the input shaft (driven by the motor) and the output shaft. When a gear motor has a higher gear ratio (more teeth on the driven gear compared to the driving gear), it reduces the output speed while increasing the torque. Conversely, a lower gear ratio increases the output speed while reducing the torque.

By choosing the appropriate gear ratio, the gearing mechanism allows for precise speed control in a gear motor. This is particularly useful in applications that require specific speed ranges or variations, such as conveyor systems, robotic movements, or machinery that needs to operate at different speeds for different tasks. The speed control capability of the gearing mechanism enables the gear motor to match the desired speed requirements of the application accurately.

In summary, the gearing mechanism in a gear motor contributes to torque and speed control by utilizing different gear ratios and configurations. It enables torque amplification or reduction, depending on the gear arrangement, allowing the gear motor to deliver the required torque output. Additionally, the gear ratio also determines the relationship between the rotational speed of the input and output shafts, providing precise speed control. These torque and speed control capabilities make gear motors versatile and suitable for a wide range of applications in various industries.

China best Three Phase Asynchronous AC Induction Electric Gear Reducer Fan Blower Vacuum Air Compressor Water Pump Universal Industry Machine Motor   vacuum pump ac system	China best Three Phase Asynchronous AC Induction Electric Gear Reducer Fan Blower Vacuum Air Compressor Water Pump Universal Industry Machine Motor   vacuum pump ac system
editor by CX 2024-02-11

China Hot selling High Torque 180W 220W 104mm AC Induction Gear Motor supplier

Product Description

High Torque 180w 220w 104mm AC Induction Gear Motor


 

Full Ranges:
 

Greensky Micro AC Gear Motors
Motor type Induction motor, brake motor, torque motor, speed adjustable motor, reversible motor
Frame size 60 mm, 70mm, 80mm, 90mm, 104mm
Motor Output speed 1250rpm – 1500rpm
Gearbox Speed Ratio 1:3 – 1: 500
Output power 60mm: 6W, 10W

70mm: 15W, 20W

80mm: 25W, 30W

90mm: 40W, 60W, 90W, 120W

104mm: 140W, 200W, 250W, 370W

Output shaft 8mm ~ 50mm; round shaft, D-cut shaft, key-way shaft, hollow shaft
Voltage 110v, 220v, 230v, 380v
Frequency 50Hz, 60Hz
If you need customized AC or DC motors, pls freely contact us. We shall reply wihtin 12 hours.

Greensky Product Portfolio: 

Company Overview
 

Greensky Power Company Limited is a China based international company who is specialized in electric motor, gearbox and controlling system developing, manufacturing, quality controlling and trading.

Mission:
We are dedicated to develop an international electric motor company who can deliver one-stop reliable products with customer-oriented service.

History:
Greensky was established in 2571 by CHINAMFG Cheng in Los Angeles, USA and moved to HangZhou, China in 2011. In the past 8 years, the team of CHINAMFG continues to create the value to our esteemed customers all over the world by building up wide and reliable supply chain management system, effective quality & delivery time control system, cost efficiency manufacturing  system and fast-respond professional service.

Location: 
Xihu (West Lake) Dis. district, HangZhou, China
Xihu (West Lake) Dis. is a high-tech zone which is the center of oversea Chinese talent entrepreneurs. Some famous neighbours include Alibaba, Netease and Geely corporation.

Background:
Greensky is a subsidiary of EagleEye Capital Limited who has 3 manufacturing plants and 1 sales office with more than 500 employees and overall 200 million sales.

Greensky Overseas Exhibitions

CE Certificates:

FAQ

1 Q: What’s your MOQ?
   A: 1unit is ok for different types. 

2 Q: What about your warranty?
   A: One year.

3 Q: Do you provide OEM service with customer-logo?
   A: Yes, we could do OEM orders, but we mainly focus on our own brand.

4 Q: How about your payment terms ?
   A: TT, western union and paypal. 100% payment in advanced for orders less $5,000. 30% deposit and balance before delivery for orders over $5,000.

5 Q: How about your packing ?
   A: Carton, Plywood case. If you need more, we can pack all goods with pallet 

Warmly welcome your inquiry and visit our factory in China.

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Application: Industrial
Speed: Constant Speed
Number of Stator: Single-Phase
Function: Driving
Casing Protection: Explosion-Proof Type
Number of Poles: 4
Samples:
US$ 50/Piece
1 Piece(Min.Order)

|

Customization:
Available

|

gear motor

Are there innovations or emerging technologies in the field of gear motor design?

Yes, there are several innovations and emerging technologies in the field of gear motor design. These advancements aim to improve the performance, efficiency, compactness, and reliability of gear motors. Here are some notable innovations and emerging technologies in gear motor design:

1. Miniaturization and Compact Design:

Advancements in manufacturing techniques and materials have enabled the miniaturization of gear motors without compromising their performance. Gear motors with compact designs are highly sought after in applications where space is limited, such as robotics, medical devices, and consumer electronics. Innovative approaches like micro-gear motors and integrated motor-gear units are being developed to achieve smaller form factors while maintaining high torque and efficiency.

2. High-Efficiency Gearing:

New gear designs focus on improving efficiency by reducing friction and mechanical losses. Advanced gear manufacturing techniques, such as precision machining and 3D printing, allow for the creation of intricate gear tooth profiles that optimize power transmission and minimize losses. Additionally, the use of high-performance materials, coatings, and lubricants helps reduce friction and wear, improving overall gear motor efficiency.

3. Magnetic Gearing:

Magnetic gearing is an emerging technology that replaces traditional mechanical gears with magnetic fields to transmit torque. It utilizes the interaction of permanent magnets to transfer power, eliminating the need for physical gear meshing. Magnetic gearing offers advantages such as high efficiency, low noise, compactness, and maintenance-free operation. While still being developed and refined, magnetic gearing holds promise for various applications, including gear motors.

4. Integrated Electronics and Controls:

Gear motor designs are incorporating integrated electronics and controls to enhance performance and functionality. Integrated motor drives and controllers simplify system integration, reduce wiring complexity, and allow for advanced control features. These integrated solutions offer precise speed and torque control, intelligent feedback mechanisms, and connectivity options for seamless integration into automation systems and IoT (Internet of Things) platforms.

5. Smart and Condition Monitoring Capabilities:

New gear motor designs incorporate smart features and condition monitoring capabilities to enable predictive maintenance and optimize performance. Integrated sensors and monitoring systems can detect abnormal operating conditions, track performance parameters, and provide real-time feedback for proactive maintenance and troubleshooting. This helps prevent unexpected failures, extend the lifespan of gear motors, and improve overall system reliability.

6. Energy-Efficient Motor Technologies:

Gear motor design is influenced by advancements in energy-efficient motor technologies. Brushless DC (BLDC) motors and synchronous reluctance motors (SynRM) are gaining popularity due to their higher efficiency, better power density, and improved controllability compared to traditional brushed DC and induction motors. These motor technologies, when combined with optimized gear designs, contribute to overall system energy savings and performance improvements.

These are just a few examples of the innovations and emerging technologies in gear motor design. The field is continuously evolving, driven by the need for more efficient, compact, and reliable motion control solutions in various industries. Gear motor manufacturers and researchers are actively exploring new materials, manufacturing techniques, control strategies, and system integration approaches to meet the evolving demands of modern applications.

gear motor

How do gear motors compare to other types of motors in terms of power and efficiency?

Gear motors can be compared to other types of motors in terms of power output and efficiency. The choice of motor type depends on the specific application requirements, including the desired power level, efficiency, speed range, torque characteristics, and control capabilities. Here’s a detailed explanation of how gear motors compare to other types of motors in terms of power and efficiency:

1. Gear Motors:

Gear motors combine a motor with a gear mechanism to deliver increased torque output and improved control. The gear reduction enables gear motors to provide higher torque while reducing the output speed. This makes gear motors suitable for applications that require high torque, precise positioning, and controlled movements. However, the gear reduction process introduces mechanical losses, which can slightly reduce the overall efficiency of the system compared to direct-drive motors. The efficiency of gear motors can vary depending on factors such as gear quality, lubrication, and maintenance.

2. Direct-Drive Motors:

Direct-drive motors, also known as gearless or integrated motors, do not use a gear mechanism. They provide a direct connection between the motor and the load, eliminating the need for gear reduction. Direct-drive motors offer advantages such as high efficiency, low maintenance, and compact design. Since there are no gears involved, direct-drive motors experience fewer mechanical losses and can achieve higher overall efficiency compared to gear motors. However, direct-drive motors may have limitations in terms of torque output and speed range, and they may require more complex control systems to achieve precise positioning.

3. Stepper Motors:

Stepper motors are a type of gear motor that excels in precise positioning applications. They operate by converting electrical pulses into incremental steps of movement. Stepper motors offer excellent positional accuracy and control. They are capable of precise positioning and can hold a position without power. Stepper motors have relatively high torque at low speeds, making them suitable for applications that require precise control and positioning, such as robotics, 3D printers, and CNC machines. However, stepper motors may have lower overall efficiency compared to direct-drive motors due to the additional power required to overcome the detents between steps.

4. Servo Motors:

Servo motors are another type of gear motor known for their high torque, high speed, and excellent positional accuracy. Servo motors combine a motor, a feedback device (such as an encoder), and a closed-loop control system. They offer precise control over position, speed, and torque. Servo motors are widely used in applications that require accurate and responsive positioning, such as industrial automation, robotics, and camera pan-tilt systems. Servo motors can achieve high efficiency when properly optimized and controlled but may have slightly lower efficiency compared to direct-drive motors due to the additional complexity of the control system.

5. Efficiency Considerations:

When comparing power and efficiency among different motor types, it’s important to consider the specific requirements and operating conditions of the application. Factors such as load characteristics, speed range, duty cycle, and control requirements influence the overall efficiency of the motor system. While direct-drive motors generally offer higher efficiency due to the absence of mechanical losses from gears, gear motors can deliver higher torque output and enhanced control capabilities. The efficiency of gear motors can be optimized through proper gear selection, lubrication, and maintenance practices.

In summary, gear motors offer increased torque and improved control compared to direct-drive motors. However, gear reduction introduces mechanical losses that can slightly impact the overall efficiency of the system. Direct-drive motors, on the other hand, provide high efficiency and compact design but may have limitations in terms of torque and speed range. Stepper motors and servo motors, both types of gear motors, excel in precise positioning applications but may have slightly lower efficiency compared to direct-drive motors. The selection of the most suitable motor type depends on the specific requirements of the application, balancing power, efficiency, speed range, and control capabilities.

gear motor

How does the gearing mechanism in a gear motor contribute to torque and speed control?

The gearing mechanism in a gear motor plays a crucial role in controlling torque and speed. By utilizing different gear ratios and configurations, the gearing mechanism allows for precise manipulation of these parameters. Here’s a detailed explanation of how the gearing mechanism contributes to torque and speed control in a gear motor:

The gearing mechanism consists of multiple gears with varying sizes, tooth configurations, and arrangements. Each gear in the system engages with another gear, creating a mechanical connection. When the motor rotates, it drives the rotation of the first gear, which then transfers the motion to subsequent gears, ultimately resulting in the output shaft’s rotation.

Torque Control:

The gearing mechanism in a gear motor enables torque control through the principle of mechanical advantage. The gear system utilizes gears with different numbers of teeth, known as gear ratio, to adjust the torque output. When a smaller gear (pinion) engages with a larger gear (gear), the pinion rotates faster than the gear but exerts more force or torque. This results in torque amplification, allowing the gear motor to deliver higher torque at the output shaft while reducing the rotational speed. Conversely, if a larger gear engages with a smaller gear, torque reduction occurs, resulting in higher rotational speed at the output shaft.

By selecting the appropriate gear ratio, the gearing mechanism effectively adjusts the torque output of the gear motor to match the requirements of the application. This torque control capability is essential in applications that demand high torque for heavy lifting or overcoming resistance, as well as applications that require lower torque but higher rotational speed.

Speed Control:

The gearing mechanism also contributes to speed control in a gear motor. The gear ratio determines the relationship between the rotational speed of the input shaft (driven by the motor) and the output shaft. When a gear motor has a higher gear ratio (more teeth on the driven gear compared to the driving gear), it reduces the output speed while increasing the torque. Conversely, a lower gear ratio increases the output speed while reducing the torque.

By choosing the appropriate gear ratio, the gearing mechanism allows for precise speed control in a gear motor. This is particularly useful in applications that require specific speed ranges or variations, such as conveyor systems, robotic movements, or machinery that needs to operate at different speeds for different tasks. The speed control capability of the gearing mechanism enables the gear motor to match the desired speed requirements of the application accurately.

In summary, the gearing mechanism in a gear motor contributes to torque and speed control by utilizing different gear ratios and configurations. It enables torque amplification or reduction, depending on the gear arrangement, allowing the gear motor to deliver the required torque output. Additionally, the gear ratio also determines the relationship between the rotational speed of the input and output shafts, providing precise speed control. These torque and speed control capabilities make gear motors versatile and suitable for a wide range of applications in various industries.

China Hot selling High Torque 180W 220W 104mm AC Induction Gear Motor   supplier China Hot selling High Torque 180W 220W 104mm AC Induction Gear Motor   supplier
editor by CX 2024-02-06

China Micro motor gear VTV YN70-20 110V ac gear shaft induction motor 20 watts wholesaler

Warranty: Other
Product Quantity: YN70-20/JB20G10
Variety: Reversible
Frequency: fifty/60Hz, 50/60HZ
Phase: Solitary-stage
Shield Attribute: Drip-evidence
AC Voltage: 220v
Performance: IE one
Voltage: 220V
Rated spped: 1500rpm
Reduction Ratio: 1:20
Synchronous speed: 75rpm
Shaft: 10mm
Certification: ce
Packaging Information: Normal strong export carton box

Specification

itemvalue
WarrantyOther
Place of OriginChina
ZheJiang
Brand NameVTV
Model VarietyYN70-20/JB20G10
TypeReversible
Frequency50/60Hz
PhaseSingle-stage
Protect CharacteristicDrip-evidence
AC Voltage220v
EfficiencyIE 1
Voltage220V
Frequency50/60HZ
Rated spped1500rpm
Reduction Ratio1:twenty
Synchronous velocity75rpm
Shaft10mm
CertificationCCC
Certificationce
CertificationUL
CertificationSGS
Packing & Shipping Standard robust export carton box Firm Profile ZheJiang QiYi Electrical & Mechanical Equipment Co., Ltd is a technological innovation industrial enterprises integrating R & D, manufacturing, agency and income. our business concentrate on the rotary encoders, displacement sensors and proximity sensor with CALT manufacturer. We have many many years of encounter in supplying rotary encoders and sensors, which widely utilised in CNC device, steel rolling machinery, linear CZPT techniques, hydraulic programs, lifting machinery, turbine and other numerous industries. Situated in ZheJiang , we get pleasure from convenient air, h2o and land transportation. Currently, our company is exported to The usa, France, Mid-east, Africa and other much more than 10 nations around the world and regions. QIYI organization has a robust specialized crew, a prosperity of encounter in field provider, and successfully supply the proper remedies and cost-efficient items for customers, Lower price tag 12V 50A pwm dc motor controller position limit potentiometer control Large quality reverse dc motor controller We are adhering to the principle “believability first, client very first, CZPT cooperation”, forge ahead and attempt to feedback to our clients with the optimum good quality products and services! We welcome likely consumers to make contact with us. FAQ 1. who are we?We are based in ZheJiang , China, commence from 2009,sell to North The us(50.00%),Western Europe(9.00%),Northern Europe(8.00%),Central The us(8.00%),Southern Europe(5.00%),Southeast Asia(5.00%),Eastern Europe(4.00%),Oceania(3.00%),South The united states(3.00%),Domestic Industry(1.00%),South Asia(1.00%),Jap Asia(1.00%),Mid East(1.00%),Africa(1.00%). There are whole about 11-50 folks in our place of work.2. how can we assure quality?Constantly a pre-generation sample prior to mass production Faradyi Higher Torque Waterproof Permanent Magnet 24V Shut Loop Nema Mini Stepper Motor With Ball Screw For 3D Printer Always closing Inspection just before shipment3.what can you buy from us?Load mobile,Rotary Encoder,Angle Sensor,Attract-Wire Placement Sensor,Lot Sensor4. why should you acquire from us not from other suppliers?1.Skilled staff, have far more than 10 several years manufacture and application encounters for rotary encoder and Load mobile.2.We assistance OEM design, and MOQ is 1 piece.3.Short guide time: 3-5 days.4.Various Transport option5.Good high quality assurance.5. what companies can we provide?Recognized Supply Conditions: FOB,CFR,CIF,EXW,CPT,DDP,DDU;Accepted Payment Currency:USD,EUR,CNYAccepted Payment Variety: T/T,Credit score Card,PayPal,Western Union,CashLanguage Spoken:English, BLDC 24v 125W 1.2N.m brushless motor factory Chinese

Benefits of a Planetary Motor

Besides being one of the most efficient forms of a drive, a Planetary Motor also offers a great number of other benefits. These features enable it to create a vast range of gear reductions, as well as generate higher torques and torque density. Let’s take a closer look at the benefits this mechanism has to offer. To understand what makes it so appealing, we’ll explore the different types of planetary systems.
Motor

Solar gear

The solar gear on a planetary motor has two distinct advantages. It produces less noise and heat than a helical gear. Its compact footprint also minimizes noise. It can operate at high speeds without sacrificing efficiency. However, it must be maintained with constant care to operate efficiently. Solar gears can be easily damaged by water and other debris. Solar gears on planetary motors may need to be replaced over time.
A planetary gearbox is composed of a sun gear and two or more planetary ring and spur gears. The sun gear is the primary gear and is driven by the input shaft. The other two gears mesh with the sun gear and engage the stationary ring gear. The three gears are held together by a carrier, which sets the spacing. The output shaft then turns the planetary gears. This creates an output shaft that rotates.
Another advantage of planetary gears is that they can transfer higher torques while being compact. These advantages have led to the creation of solar gears. They can reduce the amount of energy consumed and produce more power. They also provide a longer service life. They are an excellent choice for solar-powered vehicles. But they must be installed by a certified solar energy company. And there are other advantages as well. When you install a solar gear on a planetary motor, the energy produced by the sun will be converted to useful energy.
A solar gear on a planetary motor uses a solar gear to transmit torque from the sun to the planet. This system works on the principle that the sun gear rotates at the same rate as the planet gears. The sun gear has a common design modulus of -Ns/Np. Hence, a 24-tooth sun gear equals a 3-1/2 planet gear ratio. When you consider the efficiency of solar gears on planetary motors, you will be able to determine whether the solar gears are more efficient.

Sun gear

The mechanical arrangement of a planetary motor comprises of two components: a ring gear and a sun gear. The ring gear is fixed to the motor’s output shaft, while the sun gear rolls around and orbits around it. The ring gear and sun gear are linked by a planetary carrier, and the torque they produce is distributed across their teeth. The planetary structure arrangement also reduces backlash, and is critical to achieve a quick start and stop cycle.
When the two planetary gears rotate independently, the sun gear will rotate counterclockwise and the ring-gear will turn in the same direction. The ring-gear assembly is mounted in a carrier. The carrier gear and sun gear are connected to each other by a shaft. The planetary gears and sun gear rotate around each other on the ring-gear carrier to reduce the speed of the output shaft. The planetary gear system can be multiplied or staged to obtain a higher reduction ratio.
A planetary gear motor mimics the planetary rotation system. The input shaft turns a central gear, known as the sun gear, while the planetary gears rotate around a stationary sun gear. The motor’s compact design allows it to be easily mounted to a vehicle, and its low weight makes it ideal for small vehicles. In addition to being highly efficient, a planetary gear motor also offers many other benefits.
A planetary gearbox uses a sun gear to provide torque to the other gears. The planet pinions mesh with an internal tooth ring gear to generate rotation. The carrier also acts as a hub between the input gear and output shaft. The output shaft combines these two components, giving a higher torque. There are three types of planetary gearboxes: the sun gear and a wheel drive planetary gearbox.
Motor

Planetary gear

A planetary motor gear works by distributing rotational force along a separating plate and a cylindrical shaft. A shock-absorbing device is included between the separating plate and cylindrical shaft. This depressed portion prevents abrasion wear and foreign particles from entering the device. The separating plate and shaft are positioned coaxially. In this arrangement, the input shaft and output shaft are rotated relative to one another. The rotatable disc absorbs the impact.
Another benefit of a planetary motor gear is its efficiency. Planetary motor gears are highly efficient at transferring power, with 97% of the input energy being transferred to the output. They can also have high gear ratios, and offer low noise and backlash. This design also allows the planetary gearbox to work with electric motors. In addition, planetary gears also have a long service life. The efficiency of planetary gears is due in part to the large number of teeth.
Other benefits of a planetary motor gear include the ease of changing ratios, as well as the reduced safety stock. Unlike other gears, planetary gears don’t require special tools for changing ratios. They are used in numerous industries, and share parts across multiple sizes. This means that they are cost-effective to produce and require less safety stock. They can withstand high shock and wear, and are also compact. If you’re looking for a planetary motor gear, you’ve come to the right place.
The axial end surface of a planetary gear can be worn down by abrasion with a separating plate. In addition, foreign particles may enter the planetary gear device. These particles can damage the gears or even cause noise. As a result, you should check planetary gears for damage and wear. If you’re looking for a gear, make sure it has been thoroughly tested and installed by a professional.

Planetary gearbox

A planetary motor and gearbox are a common combination of electric and mechanical power sources. They share the load of rotation between multiple gear teeth to increase the torque capacity. This design is also more rigid, with low backlash that can be as low as one or two arc minutes. The advantages of a planetary gearmotor over a conventional electric motor include compact size, high efficiency, and less risk of gear failure. Planetary gear motors are also more reliable and durable than conventional electric motors.
A planetary gearbox is designed for a single stage of reduction, or a multiple-stage unit can be built with several individual cartridges. Gear ratios may also be selected according to user preference, either to face mount the output stage or to use a 5mm hex shaft. For multi-stage planetary gearboxes, there are a variety of different options available. These include high-efficiency planetary gearboxes that achieve a 98% efficiency at single reduction. In addition, they are noiseless, and reduce heat loss.
A planetary gearbox may be used to increase torque in a robot or other automated system. There are different types of planetary gear sets available, including gearboxes with sliding or rolling sections. When choosing a planetary gearset, consider the environment and other factors such as backlash, torque, and ratio. There are many advantages to a planetary gearbox and the benefits and drawbacks associated with it.
Planetary gearboxes are similar to those in a solar system. They feature a central sun gear in the middle, two or more outer gears, and a ring gear at the output. The planetary gears rotate in a ring-like structure around a stationary sun gear. When the gears are engaged, they are connected by a carrier that is fixed to the machine’s shaft.
Motor

Planetary gear motor

Planetary gear motors reduce the rotational speed of an armature by one or more times. The reduction ratio depends on the structure of the planetary gear device. The planetary gear device has an output shaft and an armature shaft. A separating plate separates the two. The output shaft moves in a circular pattern to turn the pinion 3. When the pinion rotates to the engagement position, it is engaged with the ring gear 4. The ring gear then transmits the rotational torque to the armature shaft. The result is that the engine cranks up.
Planetary gear motors are cylindrical in shape and are available in various power levels. They are typically made of steel or brass and contain multiple gears that share the load. These motors can handle massive power transfers. The planetary gear drive, on the other hand, requires more components, such as a sun’s gear and multiple planetary gears. Consequently, it may not be suitable for all types of applications. Therefore, the planetary gear drive is generally used for more complex machines.
Brush dusts from the electric motor may enter the planetary gear device and cause it to malfunction. In addition, abrasion wear on the separating plate can affect the gear engagement of the planetary gear device. If this occurs, the gears will not engage properly and may make noise. In order to prevent such a situation from occurring, it is important to regularly inspect planetary gear motors and their abrasion-resistant separating plates.
Planetary gear motors come in many different power levels and sizes. These motors are usually cylindrical in shape and are made of steel, brass, plastic, or a combination of both materials. A planetary gear motor can be used in applications where space is an issue. This motor also allows for low gearings in small spaces. The planetary gearing allows for large amounts of power transfer. The output shaft size is dependent on the gear ratio and the motor speed.

China Micro motor gear VTV YN70-20 110V ac gear shaft induction motor 20 watts     wholesaler China Micro motor gear VTV YN70-20 110V ac gear shaft induction motor 20 watts     wholesaler
editor by czh 2023-02-20

China Elektromotor, DC Planetary Gear Box, 24V 2.8W 8W, Induction Engine Electric Motor manufacturer

Product Description

Elektromotor, DC Planetary Gear Box, 24V 2.8W 8W Electromotor, Induction Engine Electric Motor

Features:
1) Dimensions: 28*28mm
2) Power: 2.8W 8W
3) Voltage: 24V 
4) Rated speed: 3800rpm, 5100rpm
5) Reduction ratio: 3.7~ 720K

Product photo:

Specification for DC gear motor:

Motor type Brush type / Brushless type / Stepper type
Frame size 16mm ~ 130mm… can be customized
Running speed Motor 1500-4000 rpm, Gear Ratio 1/3 ~ 1/3000
Output power 3W ~2200W… can be customized
Output shaft round shaft, D-cut shaft, key-way shaft, hollow shaft…
Voltage type 12V / 24V / 36V / 48V / 90V / 110V /220V… can be customized
Accessories Internal driver / External driver / Connector / Brake / Encoder…
 
Gearbox type Parallel shaft
Right angle hollow worm shaft Right angle bevel hollow shaft Flat type hollow shaft
Right angle solid worm shaft Right angle bevel solid shaft Flat type solid shaft
Planetary center shaft

FAQ

Q: Can you make the gear motor with customization?
A: Yes, we can customize per your request, like power, voltage, speed, shaft size, wires, connectors, IP grade, etc.

Q: Do you provide samples?
A: Yes. Sample is available for testing.

Q: What is your MOQ?
A: It is 10pcs for the beginning of our business.

Q: What’s your lead time?
A: Standard product need 5-30days, a bit longer for customized products.

Q: Do you provide technology support?
A: Yes. Our company have design and development team, we can provide technology support if you
need.

Q: How to ship to us?
A: It is available by air, or by sea, or by train.

Q: How to pay the money?
A: T/T and L/C is preferred, with different currency, including USD, EUR, RMB, etc.

Q: How can I know the product is suitable for me?
A: >1ST confirm drawing and specification >2nd test sample >3rd start mass production.

Q: Can I come to your company to visit?
A: Yes, you are welcome to visit us at any time.

Q: How shall we contact you?
A: You can send inquiry directly, and we will respond within 24 hours.
 

US $5-25
/ Piece
|
1 Piece

(Min. Order)

###

Shipping Cost:

Estimated freight per unit.



To be negotiated

###

Application: Universal, Industrial, Household Appliances, Power Tools, Lawn Mower
Operating Speed: Constant Speed
Excitation Mode: Excited

###

Samples:
US$ 50/Piece
1 Piece(Min.Order)

|

Order Sample

###

Customization:

###

Motor type Brush type / Brushless type / Stepper type
Frame size 16mm ~ 130mm… can be customized
Running speed Motor 1500-4000 rpm, Gear Ratio 1/3 ~ 1/3000
Output power 3W ~2200W… can be customized
Output shaft round shaft, D-cut shaft, key-way shaft, hollow shaft…
Voltage type 12V / 24V / 36V / 48V / 90V / 110V /220V… can be customized
Accessories Internal driver / External driver / Connector / Brake / Encoder…
 
Gearbox type Parallel shaft
Right angle hollow worm shaft Right angle bevel hollow shaft Flat type hollow shaft
Right angle solid worm shaft Right angle bevel solid shaft Flat type solid shaft
Planetary center shaft
US $5-25
/ Piece
|
1 Piece

(Min. Order)

###

Shipping Cost:

Estimated freight per unit.



To be negotiated

###

Application: Universal, Industrial, Household Appliances, Power Tools, Lawn Mower
Operating Speed: Constant Speed
Excitation Mode: Excited

###

Samples:
US$ 50/Piece
1 Piece(Min.Order)

|

Order Sample

###

Customization:

###

Motor type Brush type / Brushless type / Stepper type
Frame size 16mm ~ 130mm… can be customized
Running speed Motor 1500-4000 rpm, Gear Ratio 1/3 ~ 1/3000
Output power 3W ~2200W… can be customized
Output shaft round shaft, D-cut shaft, key-way shaft, hollow shaft…
Voltage type 12V / 24V / 36V / 48V / 90V / 110V /220V… can be customized
Accessories Internal driver / External driver / Connector / Brake / Encoder…
 
Gearbox type Parallel shaft
Right angle hollow worm shaft Right angle bevel hollow shaft Flat type hollow shaft
Right angle solid worm shaft Right angle bevel solid shaft Flat type solid shaft
Planetary center shaft

What Is a Gear Motor?

A gear motor is an electric motor coupled with a gear train. It uses either DC or AC power to achieve its purpose. The primary benefit of a gear reducer is its ability to multiply torque while maintaining a compact size. The trade-off of this additional torque comes in the form of a reduced output shaft speed and overall efficiency. However, proper gear technology and ratios provide optimum output and speed profiles. This type of motor unlocks the full potential of OEM equipment.

Inertial load

Inertial load on a gear motor is the amount of force a rotating device produces due to its inverse square relationship with its inertia. The greater the inertia, the less torque can be produced by the gear motor. However, if the inertia is too high, it can cause problems with positioning, settling time, and controlling torque and velocity. Gear ratios should be selected for optimal power transfer.
The duration of acceleration and braking time of a gear motor depends on the type of driven load. An inertia load requires longer acceleration time whereas a friction load requires breakaway torque to start the load and maintain it at its desired speed. Too short a time period can cause excessive gear loading and may result in damaged gears. A safe approach is to disconnect the load when power is disconnected to prevent inertia from driving back through the output shaft.
Inertia is a fundamental concept in the design of motors and drive systems. The ratio of mass and inertia of a load to a motor determines how well the motor can control its speed during acceleration or deceleration. The mass moment of inertia, also called rotational inertia, is dependent on the mass, geometry, and center of mass of an object.
Motor

Applications

There are many applications of gear motors. They provide a powerful yet efficient means of speed and torque control. They can be either AC or DC, and the two most common motor types are the three-phase asynchronous and the permanent magnet synchronous servomotor. The type of motor used for a given application will determine its cost, reliability, and complexity. Gear motors are typically used in applications where high torque is required and space or power constraints are significant.
There are two types of gear motors. Depending on the ratio, each gear has an output shaft and an input shaft. Gear motors use hydraulic pressure to produce torque. The pressure builds on one side of the motor until it generates enough torque to power a rotating load. This type of motors is not recommended for applications where load reversals occur, as the holding torque will diminish with age and shaft vibration. However, it can be used for precision applications.
The market landscape shows the competitive environment of the gear motor industry. This report also highlights key items, income and value creation by region and country. The report also examines the competitive landscape by region, including the United States, China, India, the GCC, South Africa, Brazil, and the rest of the world. It is important to note that the report contains segment-specific information, so that readers can easily understand the market potential of the geared motors market.

Size

The safety factor, or SF, of a gear motor is an important consideration when selecting one for a particular application. It compensates for the stresses placed on the gearing and enables it to run at maximum efficiency. Manufacturers provide tables detailing typical applications, with multiplication factors for duty. A gear motor with a SF of three or more is suitable for difficult applications, while a gearmotor with a SF of one or two is suitable for relatively easy applications.
The global gear motor market is highly fragmented, with numerous small players catering to various end-use industries. The report identifies various industry trends and provides comprehensive information on the market. It outlines historical data and offers valuable insights on the industry. The report also employs several methodologies and approaches to analyze the market. In addition to providing historical data, it includes detailed information by market segment. In-depth analysis of market segments is provided to help identify which technologies will be most suitable for which applications.
Motor

Cost

A gear motor is an electric motor that is paired with a gear train. They are available in AC or DC power systems. Compared to conventional motors, gear reducers can maximize torque while maintaining compact dimensions. But the trade-off is the reduced output shaft speed and overall efficiency. However, when used correctly, a gear motor can produce optimal output and mechanical fit. To understand how a gear motor works, let’s look at two types: right-angle geared motors and inline geared motors. The first two types are usually used in automation equipment and in agricultural and medical applications. The latter type is designed for rugged applications.
In addition to its efficiency, DC gear motors are space-saving and have low energy consumption. They can be used in a number of applications including money counters and printers. Automatic window machines and curtains, glass curtain walls, and banknote vending machines are some of the other major applications of these motors. They can cost up to 10 horsepower, which is a lot for an industrial machine. However, these are not all-out expensive.
Electric gear motors are versatile and widely used. However, they do not work well in applications requiring high shaft speed and torque. Examples of these include conveyor drives, frozen beverage machines, and medical tools. These applications require high shaft speed, so gear motors are not ideal for these applications. However, if noise and other problems are not a concern, a motor-only solution may be the better choice. This way, you can use a single motor for multiple applications.
Motor

Maintenance

Geared motors are among the most common equipment used for drive trains. Proper maintenance can prevent damage and maximize their efficiency. A guide to gear motor maintenance is available from WEG. To prevent further damage, follow these maintenance steps:
Regularly check electrical connections. Check for loose connections and torque them to the recommended values. Also, check the contacts and relays to make sure they are not tangled or damaged. Check the environment around the gear motor to prevent dust from clogging the passageway of electric current. A proper maintenance plan will help you identify problems and extend their life. The manual will also tell you about any problems with the gearmotor. However, this is not enough – it is important to check the condition of the gearbox and its parts.
Conduct visual inspection. The purpose of visual inspection is to note any irregularities that may indicate possible problems with the gear motor. A dirty motor may be an indication of a rough environment and a lot of problems. You can also perform a smell test. If you can smell a burned odor coming from the windings, there may be an overheating problem. Overheating can cause the windings to burn and damage.
Reactive maintenance is the most common method of motor maintenance. In this type of maintenance, you only perform repairs if the motor stops working due to a malfunction. Regular inspection is necessary to avoid unexpected motor failures. By using a logbook to document motor operations, you can determine when it is time to replace the gear motor. In contrast to preventive maintenance, reactive maintenance requires no regular tests or services. However, it is recommended to perform inspections every six months.

China Elektromotor, DC Planetary Gear Box, 24V 2.8W 8W, Induction Engine Electric Motor     manufacturer China Elektromotor, DC Planetary Gear Box, 24V 2.8W 8W, Induction Engine Electric Motor     manufacturer
editor by czh 2022-11-24

China best Speed Reducer Motor Induction AC Motor Gear Phase Speed Control Motor with high quality

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FAQ

Q: How to choose a suited motor or gearbox?
A:If you have motor photos or drawings to present us, or you have in depth specs, such as, voltage, speed, torque, motor dimension, functioning mode of the motor, needed life time and sounds amount and so on, please do not be reluctant to allow us know, then we can recommend appropriate motor per your ask for appropriately.

Q: Do you have a custom-made support for your standard motors or gearboxes?
A: Of course, we can customize for each your ask for for the voltage, speed, torque and shaft dimension/shape. If you need to have further wires/cables soldered on the terminal or need to incorporate connectors, or capacitors or EMC we can make it as well.

Q: Do you have an individual style provider for motors?
A: Sure, we would like to design motors independently for our customers, but some variety of molds are necessory to be developped which could want precise price and style charging.

Q: What is your direct time?
A: Generally speaking, our standard regular solution will need fifteen-30days, a little bit lengthier for custom-made products. But we are really versatile on the direct time, it will count on the particular orders.

The Basics of a Planetary Motor

A Planetary Motor is a sort of gearmotor that utilizes a number of planetary gears to provide torque. This technique minimizes the odds of failure of specific gears and boosts output potential. Compared to the planetary motor, the spur equipment motor is considerably less intricate and significantly less expensive. Even so, a spur gear motor is generally far more suitable for programs requiring reduced torque. This is simply because every equipment is responsible for the entire load, limiting its torque.

Self-centering planetary gears

This self-centering system for a planetary motor is based on a helical arrangement. The helical composition requires a solar-earth, with its crown and slope modified. The gears are mounted on a ring and share the load evenly. The helical arrangement can be either self-centering or self-resonant. This approach is suited for equally programs.
A helical planetary gear transmission is illustrated in FIG. 1. A helical configuration includes an output shaft eighteen and a solar gear 18. The drive shaft extends through an opening in the protect to interact push pins on the planet carriers. The push shaft of the planetary gears can be fixed to the helical arrangement or can be removable. The transmission program is symmetrical, permitting the output shaft of the planetary motor to rotate radially in response to the forces performing on the earth gears.
A flexible pin can improve load sharing. This modification might lessen the encounter load distribution, but boosts the (K_Hbeta) parameter. This impact affects the gear ranking and daily life. It is important to comprehend the results of flexible pins. It is worth noting that there are several other disadvantages of flexible pins in helical PGSs. The advantages of flexible pins are reviewed underneath.
Making use of self-centering planetary gears for a helical planetary motor is important for symmetrical power distribution. These gears make sure the symmetry of power distribution. They can also be utilized for self-centering applications. Self-centering planetary gears also assure the correct force distribution. They are used to travel a planetary motor. The gearhead is created of a ring equipment, and the output shaft is supported by two ball bearings. Self-centering planetary gears can handle a high torque input, and can be suited for a lot of apps.
To fix for a planetary gear mechanism, you require to uncover its pitch curve. The 1st action is to uncover the radius of the internal gear ring. A noncircular planetary gear mechanism should be capable to fulfill constraints that can be complicated and nonlinear. Employing a computer, you can remedy for these constraints by examining the profile of the planetary wheel’s tooth curve.
Motor

High torque

In contrast to the traditional planetary motors, substantial-torque planetary motors have a higher output torque and much better transmission effectiveness. The large-torque planetary motors are made to face up to massive hundreds and are utilized in several kinds of programs, these kinds of as healthcare equipment and miniature buyer electronics. Their compact design makes them suitable for modest room-conserving applications. In addition, these motors are designed for high-pace procedure.
They appear with a selection of shaft configurations and have a extensive range of value-overall performance ratios. The FAULHABER planetary gearboxes are produced of plastic, ensuing in a excellent value-performance ratio. In addition, plastic input phase gears are utilized in applications necessitating large torques, and metal enter phase gears are obtainable for greater speeds. For hard operating situations, modified lubrication is available.
Different planetary gear motors are accessible in various sizes and energy ranges. Normally, planetary equipment motors are made of steel, brass, or plastic, though some use plastic for their gears. Metal-cut gears are the most durable, and are perfect for applications that demand a higher amount of torque. Likewise, nickel-steel gears are far more lubricated and can face up to a higher amount of use.
The output torque of a large-torque planetary gearbox depends on its rated enter velocity. Industrial-quality higher-torque planetary gearboxes are capable of up to 18000 RPM. Their output torque is not larger than 2000 nm. They are also employed in devices in which a world is decelerating. Their functioning temperature ranges in between 25 and a hundred levels Celsius. For best outcomes, it is very best to pick the proper dimension for the software.
A higher-torque planetary gearbox is the most appropriate sort of substantial-torque planetary motor. It is critical to figure out the deceleration ratio ahead of purchasing a single. If there is no product catalog that matches your servo motor, take into account buying a near-fitting large-torque planetary gearbox. There are also substantial-torque planetary gearboxes offered for personalized-created apps.
Motor

High effectiveness

A planetary gearbox is a type of mechanical system that is employed for higher-torque transmission. This gearbox is produced of numerous pairs of gears. Huge gears on the output shaft mesh with small gears on the input shaft. The ratio in between the large and tiny equipment teeth determines the transmittable torque. Substantial-performance planetary gearheads are offered for linear motion, axial masses, and sterilizable apps.
The AG2400 higher-stop equipment unit sequence is preferably matched to Beckhoff’s comprehensive line of servomotors and gearboxes. Its solitary-phase and multi-stage transmission ratios are highly versatile and can be matched to diverse robot types. Its modified lubrication will help it run in difficult functioning circumstances. These high-overall performance equipment models are accessible in a extensive range of sizes.
A planetary gear motor can be created of steel, nickel-steel, or brass. In addition to metal, some designs use plastic. The planetary gears share perform in between several gears, producing it easy to transfer substantial amounts of electrical power without placing a whole lot of anxiety on the gears. The gears in a planetary equipment motor are held jointly by a movable arm. Substantial-efficiency planetary equipment motors are much more successful than conventional gearmotors.
Whilst a planetary gear motor can create torque, it is more productive and cheaper to create. The planetary equipment system is made with all gears operating in synchrony, reducing the chance of a single gear failure. The performance of a planetary gearmotor makes it a well-liked selection for higher-torque purposes. This sort of motor is ideal for numerous programs, and is considerably less high-priced than a common geared motor.
The planetary gearbox is a blend of a planetary type gearbox and a DC motor. The planetary gearbox is compact, flexible, and productive, and can be utilized in a broad assortment of industrial environments. The planetary gearbox with an HN210 DC motor is employed in a 22mm OD, PPH, and ph configuration with voltage functioning in between 6V and 24V. It is available in several configurations and can be custom-created to meet your application specifications.
Motor

Substantial cost

In basic, planetary gearmotors are much more expensive than other configurations of gearmotors. This is due to the complexity of their layout, which involves the use of a central sun gear and a established of planetary gears which mesh with every single other. The whole assembly is enclosed in a more substantial internal tooth gear. Nonetheless, planetary motors are far more effective for increased load needs. The cost of planetary motors varies depending on the variety of gears and the number of planetary gears in the program.
If you want to build a planetary gearbox, you can obtain a gearbox for the motor. These gearboxes are typically available with numerous ratios, and you can use any one to create a customized ratio. The price of a gearbox depends on how significantly energy you want to move with the gearbox, and how significantly gear ratio you need. You can even get in touch with your regional FRC crew to obtain a gearbox for the motor.
Gearboxes perform a major function in figuring out the efficiency of a planetary gearmotor. The output shafts utilized for this variety of motor are generally produced of metal or nickel-metal, even though these utilised in planetary gearboxes are created from brass or plastic. The former is the most tough and is greatest for apps that need large torque. The latter, even so, is a lot more absorbent and is greater at holding lubricant.
Utilizing a planetary gearbox will let you to lessen the input electricity necessary for the stepper motor. Nevertheless, this is not with no its downsides. A planetary gearbox can also be changed with a spare part. A planetary gearbox is economical, and its spare areas are inexpensive. A planetary gearbox has low expense in comparison to a planetary motor. Its positive aspects make it far more fascinating in certain programs.
Yet another gain of a planetary gear unit is the ability to manage extremely-minimal speeds. Utilizing a planetary gearbox allows stepper motors to keep away from resonance zones, which can cause them to crawl. In addition, the planetary gear unit allows for protected and effective cleansing. So, whether you’re taking into consideration a planetary equipment unit for a distinct application, these gear units can support you get just what you require.

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China wholesaler Zd Low Speed CZPT 70mm AC Induction Gear Motor near me supplier

Item Description

ZD Minimal Velocity CZPT 70mm AC Induction Equipment Motor 

Product Description

Induction motors have one-stage type and a few-phase kind. This variety of motors do not only use electromagnetic coils and capacitors during starting up, but also throughout operation. Although the starting torque is not quite big, but it has a simple framework, large dependability, substantial efficiency and could continuously work. It is widely used in automation business, logistics, assembly line and etc.

The Functions of Induction Motor:

one.Induction motor relies on capacitor and electromagnet coil when beginning and rotating. Although its beginning torque is not really big, it has a basic construction, higher efficiency and can rotate repeatedly.
2.The solitary-section motor can create torque in the reverse  to the route of rotation when rotating. Please alter the rotation course of single-stage motor only after it stopped.
three.3-section motor relies on 3-phase supply. It has a higher effectiveness and can get a large beginning torque.
 

How To Go through

Motor :
3     I     K     15     (R)     GN – C     T
a     b    c      d       e        f       g      h

Gearbox:
3     GN    25     K
a       b       c      d
 

 

Spesifications

Constant Rating

When the motor is authorized below a variety of basic safety standards, the product identify on the nameplate is the accredited design name.
Observe: “-A” means the voltage 110V, the assembly capacitor price it is in accordance the label.

Dimensions(Unit: mm):

Equipment Motor-Torque Desk

•Gearbox and mid-gearbox can be bought separately.
•Enter the gear ratio in the box ( ) inside the design title.
•The gray qualifications implies the exact same CZPT direction of the motor even though the CZPT route of other people are opposite.
•The speed is calculated by dividing the motor’s synchronous speed (50Hz: 1500r/min, 60Hz: 1800r/min) by the equipment ratio. The genuine speed is 2%~20% significantly less than the displayed value, based on the dimension of the load.
•To lessen the speed CZPT the equipment ratio in the table, connect a decimal gearbox (gear ratio: 10) between the gearbox and motor. In that scenario, the permissible torque is 5 N.m.

Allowable Torque Device: Upside (N.m)/Under-side (N.m)
 

 

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Other designs of CZPT AC Induction Gear Motor
 

 

A lot more merchandise,you should simply click here…
 

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1.Routine maintenance time & Warranty: one calendar year after leaving manufacturing facility 
two.Other services: Like modeling selection guide, set up manual, and issue taking pictures guidebook, etc.

FAQ

Q: What’re your principal products?
A: We currently produce Brushed DC Motors, Brushed DC Equipment Motors, Planetary DC Gear Motors, Brushless DC Motors, AC Motors, Substantial Precision Planetary Gearbox and Precision Cycloidal Gearbox and many others.. You can check out the requirements for above motors on our web site and you can e mail us to advise required motors for every your specification way too.

Q: How to select a suited motor or gearbox?
A:If you have motor photographs or drawings to display us, or you have in depth specs, such as, voltage, speed, torque, motor measurement, functioning mode of the motor, needed life span and sounds amount and so forth, you should do not wait to let us know, then we can suggest suited motor per your ask for appropriately.

Q: Do you have a tailored provider for your regular motors or gearboxes?
A: Of course, we can personalize for every your request for the voltage, pace, torque and shaft dimension/condition. If you need added wires/cables soldered on the terminal or require to add connectors, or capacitors or EMC we can make it too.

Q: Do you have an individual design and style service for motors?
A: Indeed, we would like to design and style motors individually for our buyers, but some kind of  molds are necessory to be developped which might need to have actual expense and style charging. 

Q: What’s your guide time?
A: Normally speaking, our standard normal item will need fifteen-30days, a bit for a longer time for tailored goods. But we are very flexible on the direct time, it will rely on the certain orders.

Rewards of a Planetary Motor

If you might be seeking for an affordable way to electrical power a equipment, consider purchasing a Planetary Motor. These models are designed to provide a substantial range of gear reductions, and are capable of creating a lot greater torques and torque density than other types of travel techniques. This post will explain why you must take into account purchasing one for your wants. And we are going to also discuss the variances in between a planetary and spur equipment system, as nicely as how you can gain from them.

planetary gears

Planetary gears in a motor are used to minimize the speed of rotation of the armature 8. The reduction ratio is decided by the composition of the planetary gear system. The output shaft 5 rotates by means of the system with the help of the ring equipment 4. The ring equipment 4 engages with the pinion 3 as soon as the shaft is rotated to the engagement placement. The transmission of rotational torque from the ring equipment to the armature causes the motor to start off.
The axial finish surface of a planetary equipment system has two circular grooves 21. The depressed portion is employed to retain lubricant. This lubricant prevents international particles from moving into the planetary gear space. This attribute allows the planetary equipment device to be compact and lightweight. The cylindrical part also minimizes the mass inertia. In this way, the planetary gear system can be a excellent decision for a motor with restricted space.
Simply because of their compact footprint, planetary gears are wonderful for reducing heat. In addition, this design and style permits them to be cooled. If you require substantial speeds and sustained efficiency, you may want to take into account making use of lubricants. The lubricants current a cooling result and decrease noise and vibration. If you want to optimize the effectiveness of your motor, commit in a planetary gear hub drivetrain.
The planetary gear head has an internal sun equipment that drives the a number of outer gears. These gears mesh together with the outer ring that is set to the motor housing. In industrial programs, planetary gears are utilised with an escalating variety of teeth. This distribution of energy assures higher performance and transmittable torque. There are a lot of rewards of using a planetary equipment motor. These positive aspects contain:
Motor

planetary gearboxes

A planetary gearbox is a variety of drivetrain in which the enter and output shafts are linked with a planetary structure. A planetary gearset can have three primary components: an input equipment, a planetary output equipment, and a stationary place. Various gears can be utilized to adjust the transmission ratios. The planetary structure arrangement gives the planetary gearset substantial rigidity and minimizes backlash. This substantial rigidity is vital for quick begin-quit cycles and rotational route.
Planetary gears need to have to be lubricated often to avoid wear and tear. In addition, transmissions should be serviced often, which can contain fluid alterations. The gears in a planetary gearbox will wear out with time, and any issues should be fixed instantly. Even so, if the gears are ruined, or if they are defective, a planetary gearbox maker will fix it for free of charge.
A planetary gearbox is generally a 2-velocity design and style, but specialist producers can supply triple and one-speed sets. Planetary gearboxes are also appropriate with hydraulic, electromagnetic, and dynamic braking programs. The very first stage to creating a planetary gearbox is defining your application and the preferred outcome. Renowned constructors use a consultative modeling technique, commencing every task by studying machine torque and functioning problems.
As the planetary gearbox is a compact design and style, space is constrained. Consequently, bearings want to be picked very carefully. The compact needle roller bearings are the most typical selection, but they can’t tolerate large axial forces. These that can deal with large axial forces, this sort of as worm gears, ought to opt for tapered roller bearings. So, what are the benefits and drawbacks of a helical gearbox?

planetary gear motors

When we consider of planetary equipment motors, we have a tendency to think of big and effective equipment, but in reality, there are numerous smaller sized, much more economical versions of the identical equipment. These motors are often produced of plastic, and can be as little as six millimeters in diameter. Unlike their greater counterparts, they have only one equipment in the transmission, and are produced with a modest diameter and little number of tooth.
They are related to the photo voltaic method, with the planets rotating all around a sunlight equipment. The earth pinions mesh with the ring gear within the sun gear. All of these gears are connected by a planetary provider, which is the output shaft of the gearbox. The ring gear and planetary carrier assembly are hooked up to each and every other by way of a sequence of joints. When energy is used to any of these associates, the entire assembly will rotate.
In comparison to other configurations, planetary gearmotors are far more challenging. Their building is made up of a sunshine equipment centered in the centre and a number of more compact gears that mesh with the central sunlight equipment. These gears are enclosed in a larger internal tooth gear. This layout enables them to handle more substantial masses than conventional gear motors, as the load is dispersed amid many gears. This type of motor is typically much more costly than other configurations, but can stand up to the higher-load demands of some machines.
Due to the fact they are cylindrical in shape, planetary gear motors are incredibly functional. They can be employed in a variety of programs, such as automated transmissions. They are also employed in programs the place substantial-precision and velocity are necessary. Moreover, the planetary equipment motor is robust and is characterized by lower vibrations. The positive aspects of making use of a planetary gear motor are extensive and include:
Motor

planetary gears vs spur gears

A planetary motor makes use of a number of enamel to share the load of rotating components. This provides planetary gears substantial stiffness and minimal backlash – frequently as reduced as 1 or two arc minutes. These characteristics are essential for apps that endure regular start-stop cycles or rotational path adjustments. This report discusses the advantages of planetary gears and how they vary from spur gears. You can look at the animation below for a clearer knowing of how they run and how they differ from spur gears.
Planetary gears go in a periodic method, with a comparatively modest meshing frequency. As the meshing frequency raises, the amplitude of the frequency also raises. The amplitude of this frequency is tiny at minimal clearance values, and boosts substantially at increased clearance amounts. The amplitude of the frequency is greater when the clearance reaches .2-.6. The amplitude boosts swiftly, while use raises slowly after the initial .2-.6-inch-extensive clearance.
In high-speed, high-torque purposes, a planetary motor is far more efficient. It has numerous get in touch with details for better torque and higher pace. If you are not sure which sort to pick, you can consult with an professional and layout a custom gear. If you are unsure of what kind of motor you need, get in touch with Twirl Motor and question for support selecting the proper a single for your application.
A planetary gear arrangement delivers a quantity of positive aspects more than conventional set-axis equipment method designs. The compact measurement allows for reduced reduction of efficiency, and the far more planets in the gear method improves the torque density and capability. Yet another benefit of a planetary gear method is that it is considerably more powerful and far more tough than its spur-gear counterpart. Merged with its a lot of benefits, a planetary equipment arrangement provides a superior resolution to your shifting requirements.
Motor

planetary gearboxes as a compact different to pinion-and-gear reducers

While traditional pinion-and-equipment reducer layout is cumbersome and sophisticated, planetary gearboxes are compact and flexible. They are appropriate for several programs, particularly the place place and excess weight are problems, as effectively as torque and pace reduction. Nonetheless, knowing their system and operating is not as easy as it seems, so right here are some of the important benefits of planetary gearing.
Planetary gearboxes perform by making use of two planetary gears that rotate all around their own axes. The solar gear is used as the input, although the planetary gears are linked by way of a casing. The ratio of these gears is -Ns/Np, with 24 teeth in the solar equipment and -3/2 on the world equipment.
Unlike conventional pinion-and-equipment reducer styles, planetary gearboxes are much smaller sized and much less costly. A planetary gearbox is about 50% smaller and weighs much less than a pinion-and-equipment reducer. The smaller equipment floats on top of three massive gears, reducing the results of vibration and guaranteeing consistent transmission over time.
Planetary gearboxes are a excellent substitute to pinion-and-gear drive methods simply because they are more compact, considerably less complicated and provide a increased reduction ratio. Their meshing arrangement is similar to the Milky Way, with the sun gear in the center and two or far more outer gears. They are related by a carrier that sets their spacing and incorporates an output shaft.
In contrast to pinion-and-equipment minimizes, planetary gearboxes offer you higher speed reduction and torque potential. As a consequence, planetary gearboxes are small and compact and are frequently desired for area-constrained applications. But what about the higher torque transfer? If you might be searching for a compact alt

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TAIBANG Gear MOTOR IS Ideal Push FOR ALL Sorts OF INDUSTRIAL AUTOMATION Merchandise FOR Each INUSTRIAL AND Industrial Software.

WHAT YOU CAN BE Offered BY US IS Regular High quality Items(Tranquil AND Successful Overall performance Equipment MOTOR) AND ENGINEERING Remedy.

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Our geared motor power assortment is from 6W-3.7KW(1/125HP to 5HP), the velocity ratio is from 1: 3 to 1: 3000, output velocity from .5rpm-500rpm, 12V,24V,48V,110V-120V, 220V-240V, 380V -415V ,AC and DC motors, all can be produced. Special motors also can be made and made. 
 

 
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The Essentials of a Gear Motor

The fundamental system driving the gear motor is the theory of conservation of angular momentum. The scaled-down the gear, the a lot more RPM it addresses and the larger the equipment, the much more torque it creates. The ratio of angular velocity of two gears is named the equipment ratio. Additionally, the same theory applies to numerous gears. This implies that the course of rotation of each adjacent gear is usually the opposite of the 1 it is hooked up to.
Motor

Induction worm gear motor

If you might be hunting for an electrical motor that can provide higher torque, an Induction worm equipment motor may possibly be the correct selection. This kind of motor utilizes a worm gear connected to the motor to rotate a primary equipment. Simply because this kind of motor is more successful than other types of motors, it can be utilized in applications demanding enormous reduction ratios, as it is capable to provide more torque at a lower velocity.
The worm gear motor is made with a spiral shaft that is established into splines in an additional gear. The pace at which the worm gear rotates is dependent on the torque created by the major gear. Induction worm gear motors are best suited for use in minimal-voltage purposes these kinds of as electric powered vehicles, renewable strength programs, and industrial gear. They arrive with a wide assortment of energy-supply alternatives, which includes twelve-volt, 24-volt, and 36-volt AC energy materials.
These kinds of motors can be utilised in many industrial options, which includes elevators, airport products, meals packaging facilities, and far more. They also create significantly less sound than other kinds of motors, which tends to make them a well-known option for companies with minimal room. The efficiency of worm gearmotors tends to make them an exceptional selection for purposes where sounds is an issue. Induction worm equipment motors can be compact and really large-torque.
Although the Induction worm gear motor is most extensively utilized in industrial apps, there are other types of gearmotors offered. Some kinds are much more efficient than other people, and some are far more expensive than others. For your application, selecting the right motor and gearbox blend is crucial to obtaining the sought after result. You’ll discover that the Induction worm equipment motor is an outstanding selection for numerous applications. The advantages of an Induction worm gear motor can not be overstated.
The DC gear motor is an excellent choice for high-finish industrial purposes. This kind of gearmotor is more compact and lighter than a common AC motor and can deliver up to two hundred watts of torque. A gear ratio of a few to two can be located in these motors, which tends to make them perfect for a broad variety of programs. A substantial-good quality DC equipment motor is a great option for many industrial applications, as they can be very efficient and supply a higher amount of dependability.
Electrical equipment motors are a flexible and commonly used variety of electric powered motor. Even so, there are some purposes that do not benefit from them, such as apps with large shaft speed and minimal torque. Purposes this sort of as enthusiast motors, pump and scanning machines are examples of this kind of higher-velocity and large-torque requires. The most essential thought when selecting a gearmotor is its performance. Choosing the proper dimensions will make certain the motor operates successfully at peak effectiveness and will previous for a long time.
Motor

Parallel shaft helical equipment motor

The FC series parallel shaft helical gearmotor is a compact, lightweight, and large-overall performance device that makes use of a parallel shaft composition. Its compact style is complemented by high transmission effectiveness and substantial carrying ability. The motor’s materials is 20CrMnTi alloy steel. The unit will come with possibly a flanged enter or bolt-on toes for installation. Its reduced sound and compact design make it an ideal selection for a selection of purposes.
The helical gears are normally arranged in two rows of a single yet another. Every single row is made up of a single or a lot more rows of enamel. The parallel row has the enamel in a helical sample, even though the helical rows are lined up parallelly. In addition to this, the cross helical gears have a level speak to design and style and do not overlap. They can be both parallel or crossed. The helical equipment motors can have any variety of helical pairs, each and every with a different pitch circle diameter.
The rewards of the Parallel Shaft Helical Gearbox contain high temperature and force dealing with. It is created by competent pros utilizing chopping-edge technological innovation, and is commonly regarded for its large overall performance. It is available in a selection of technological technical specs and is custom-created to suit personal demands. These gearboxes are resilient and lower-sounds and attribute substantial trustworthiness. You can anticipate to save up to forty% of your strength by employing them.
The parallel shaft helical gear motors are made to lessen the speed of a rotating element. The nodular cast iron housing helps make the device sturdy in challenging environments, whilst the precision-machined gears supply peaceful, vibration-free operation. These motors are available in double reduction, triple reduction, and quadruple reduction. The ability ranges from .12 kW to forty five kW. You can decide on from a vast selection of capacities, based on the measurement of your gearing wants.
The SEW-EURODRIVE parallel shaft helical gearmotor is a practical remedy for area-constrained apps. The machine’s modular layout enables for effortless mounting and a vast variety of ambient temperatures. They are best for a selection of mechanical apps, like conveyors, augers, and more. If you want a modest footprint, the SEW-EURODRIVE parallel shaft helical gear motor is the very best solution for you.
The parallel shaft helical gears are advantageous for the two large and reduced velocity purposes. Parallel helical gears are also ideal for low pace and reduced duty programs. A very good example of a cross-helix gear is the oil pump of an inner combustion engine. Both kinds of helical gears are extremely reputable and offer vibration-free of charge procedure. They are far more costly than conventional equipment motors, but supply a lot more durability and efficiency.
Motor

Helical gear device

This helical equipment unit is created to operate under a selection of demanding circumstances and can be utilised in a vast variety of applications. Created for lengthy life and higher torque density, this gear device is obtainable in a range of torques and equipment ratios. Its design and development make it appropriate with a extensive selection of vital mechanical methods. Typical apps consist of conveyors, content dealing with, metal mills, and paper mills.
Created for high-functionality apps, the Heidrive helical gear device provides exceptional functionality and value. Its modern design makes it possible for it to operate effectively below a vast range of functioning circumstances and is hugely resistant to hurt. These gear motors can be simply mixed with a helical gear unit. Their combined energy output is a hundred Nm, and they have a high effectiveness of up to 90%. For far more data about the helical equipment motor, speak to a Heidrive agent.
A helical equipment unit can be categorised by its reference area in the standard airplane or the turning airplane. Its middle gap is the identical as that of a spur gear, and its quantity of tooth is the same. In addition to this, the helical equipment has a reduced axial thrust, which is yet another important attribute. The helical gear unit is more effective at transferring torque than a spur equipment, and it is quieter, also.
These models are developed to handle large loads. Regardless of whether you are utilizing them for conveyors, augers, or for any other application that entails higher-speed movement, a helical equipment device will supply optimum performance. A helical equipment unit from Flender can manage 400,000 duties with a substantial diploma of dependability. Its substantial effectiveness and large resistance to load assures high plant availability. These gear motors are accessible in a selection of measurements, from single-speed to multi-speed.
PEC geared motors gain from many years of design and style knowledge and large high quality materials. They are strong, tranquil, and offer superb performance. They are offered in numerous configurations and are dimensionally interchangeable with other main makes. The gear motors are produced as modular kits to lessen stock. They can be fitted with further parts, such as backstops and fans. This helps make it simple to personalize your gear motors and help save income although lowering fees.
Yet another variety of helical gears is the double helical gear. The double helical equipment device has two helical faces with a gap among them. They are greater for enclosed gear methods as they offer better tooth overlap and smoother performance. When compared to double helical gears, they are more compact and a lot more versatile than the Herringbone variety. So, if you happen to be hunting for a equipment motor, a helical gear unit could be excellent for you.

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China Professional 1pH 110V 220V 120W 90mm AC Induction Gear Motor Elektromotoren with Speed Controller for Packing Machine/Medical Equipments Assembly Line with Best Sales

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Q: How to select a ideal motor or gearbox?
A:If you have motor photographs or drawings to present us, or you have thorough specs, this sort of as, voltage, speed, torque, motor dimensions, working manner of the motor, essential life span and noise amount and so on, make sure you do not hesitate to let us know, then we can advocate suitable motor for every your request appropriately.

Q: Do you have a customized provider for your regular motors or gearboxes?
A: Yes, we can personalize for every your ask for for the voltage, speed, torque and shaft dimension/condition. If you need added wires/cables soldered on the terminal or need to have to incorporate connectors, or capacitors or EMC we can make it way too.

Q: Do you have an person layout service for motors?
A: Of course, we would like to layout motors individually for our buyers, but some kind of molds are necessory to be developped which may possibly need to have specific value and design charging.

Q: What’s your direct time?
A: Typically talking, our regular common solution will want fifteen-30days, a little bit more time for tailored products. But we are extremely flexible on the guide time, it will rely on the particular orders.
 

Advantages of a Planetary Motor

Aside from being a single of the most efficient forms of a drive, a Planetary Motor also offers a wonderful quantity of other positive aspects. These characteristics enable it to develop a large assortment of gear reductions, as effectively as make increased torques and torque density. Let us get a closer appear at the rewards this system has to provide. To understand what can make it so attractive, we’ll check out the distinct sorts of planetary techniques.
Motor

Photo voltaic gear

The solar equipment on a planetary motor has two unique rewards. It creates considerably less sound and warmth than a helical equipment. Its compact footprint also minimizes noise. It can operate at substantial speeds with out sacrificing performance. Nonetheless, it should be maintained with constant treatment to run successfully. Photo voltaic gears can be effortlessly ruined by drinking water and other particles. Solar gears on planetary motors may possibly need to be changed over time.
A planetary gearbox is composed of a sun equipment and two or far more planetary ring and spur gears. The solar gear is the main equipment and is driven by the enter shaft. The other two gears mesh with the sun gear and have interaction the stationary ring gear. The three gears are held collectively by a provider, which sets the spacing. The output shaft then turns the planetary gears. This results in an output shaft that rotates.
One more advantage of planetary gears is that they can transfer higher torques while getting compact. These advantages have led to the creation of photo voltaic gears. They can reduce the sum of power eaten and create far more power. They also offer a longer support life. They are an excellent choice for solar-driven autos. But they should be set up by a accredited solar power business. And there are other positive aspects as properly. When you set up a solar equipment on a planetary motor, the vitality produced by the solar will be transformed to useful energy.
A photo voltaic gear on a planetary motor employs a photo voltaic equipment to transmit torque from the sunshine to the earth. This system works on the theory that the sun equipment rotates at the identical price as the earth gears. The sunlight gear has a widespread style modulus of -Ns/Np. That’s why, a 24-tooth sunshine gear equals a 3-1/2 earth equipment ratio. When you think about the performance of solar gears on planetary motors, you will be in a position to decide no matter whether the solar gears are far more successful.

Sunlight equipment

The mechanical arrangement of a planetary motor includes of two elements: a ring equipment and a sun gear. The ring equipment is set to the motor’s output shaft, whilst the sun equipment rolls about and orbits around it. The ring equipment and sun equipment are connected by a planetary carrier, and the torque they generate is distributed across their enamel. The planetary framework arrangement also lowers backlash, and is crucial to attain a swift start and quit cycle.
When the two planetary gears rotate independently, the sun gear will rotate counterclockwise and the ring-equipment will change in the identical path. The ring-gear assembly is mounted in a carrier. The carrier gear and sun equipment are linked to every single other by a shaft. The planetary gears and solar gear rotate around every single other on the ring-equipment carrier to reduce the pace of the output shaft. The planetary gear technique can be multiplied or staged to obtain a greater reduction ratio.
A planetary equipment motor mimics the planetary rotation method. The enter shaft turns a central gear, recognized as the sunlight gear, while the planetary gears rotate all around a stationary sun gear. The motor’s compact design and style allows it to be simply mounted to a car, and its low fat makes it excellent for little autos. In addition to becoming extremely effective, a planetary equipment motor also offers numerous other benefits.
A planetary gearbox utilizes a sun gear to supply torque to the other gears. The world pinions mesh with an inner tooth ring gear to create rotation. The provider also functions as a hub among the enter gear and output shaft. The output shaft brings together these two factors, giving a increased torque. There are three kinds of planetary gearboxes: the sun gear and a wheel travel planetary gearbox.
Motor

Planetary gear

A planetary motor equipment works by distributing rotational power together a separating plate and a cylindrical shaft. A shock-absorbing device is integrated between the separating plate and cylindrical shaft. This frustrated portion stops abrasion dress in and overseas particles from getting into the unit. The separating plate and shaft are positioned coaxially. In this arrangement, the input shaft and output shaft are rotated relative to a single yet another. The rotatable disc absorbs the affect.
Another reward of a planetary motor gear is its efficiency. Planetary motor gears are hugely productive at transferring electrical power, with ninety seven% of the enter strength currently being transferred to the output. They can also have large gear ratios, and offer minimal sounds and backlash. This style also enables the planetary gearbox to work with electric motors. In addition, planetary gears also have a lengthy services lifestyle. The effectiveness of planetary gears is due in component to the large quantity of tooth.
Other positive aspects of a planetary motor equipment include the relieve of changing ratios, as effectively as the diminished basic safety stock. As opposed to other gears, planetary gears will not require special resources for altering ratios. They are used in quite a few industries, and share parts throughout a number of sizes. This signifies that they are expense-effective to make and call for much less security stock. They can withstand high shock and dress in, and are also compact. If you’re looking for a planetary motor equipment, you’ve got arrive to the proper location.
The axial stop surface of a planetary gear can be worn down by abrasion with a separating plate. In addition, foreign particles may possibly enter the planetary gear unit. These particles can harm the gears or even cause noise. As a consequence, you must check planetary gears for hurt and dress in. If you might be hunting for a gear, make positive it has been extensively tested and mounted by a expert.

Planetary gearbox

A planetary motor and gearbox are a widespread mix of electric powered and mechanical electricity resources. They share the load of rotation amongst numerous gear enamel to improve the torque capability. This design and style is also a lot more rigid, with low backlash that can be as lower as one particular or two arc minutes. The rewards of a planetary gearmotor in excess of a typical electric motor include compact dimension, higher efficiency, and considerably less threat of equipment failure. Planetary equipment motors are also more reputable and durable than typical electric motors.
A planetary gearbox is developed for a solitary stage of reduction, or a several-stage device can be created with numerous individual cartridges. Gear ratios could also be selected according to consumer desire, both to confront mount the output phase or to use a 5mm hex shaft. For multi-phase planetary gearboxes, there are a selection of different possibilities obtainable. These include large-effectiveness planetary gearboxes that attain a ninety eight% efficiency at solitary reduction. In addition, they are noiseless, and decrease warmth decline.
A planetary gearbox may possibly be utilised to boost torque in a robotic or other automatic technique. There are various kinds of planetary equipment sets accessible, such as gearboxes with sliding or rolling sections. When choosing a planetary gearset, think about the setting and other elements this sort of as backlash, torque, and ratio. There are a lot of benefits to a planetary gearbox and the advantages and disadvantages linked with it.
Planetary gearboxes are related to people in a solar technique. They feature a central sun gear in the center, two or far more outer gears, and a ring equipment at the output. The planetary gears rotate in a ring-like construction around a stationary sunshine gear. When the gears are engaged, they are connected by a carrier that is fixed to the machine’s shaft.
Motor

Planetary gear motor

Planetary gear motors lessen the rotational velocity of an armature by a single or more times. The reduction ratio depends on the structure of the planetary gear device. The planetary equipment device has an output shaft and an armature shaft. A separating plate separates the two. The output shaft moves in a circular sample to change the pinion 3. When the pinion rotates to the engagement placement, it is engaged with the ring equipment 4. The ring gear then transmits the rotational torque to the armature shaft. The outcome is that the engine cranks up.
Planetary gear motors are cylindrical in form and are accessible in numerous energy amounts. They are typically made of steel or brass and incorporate multiple gears that share the load. These motors can manage massive energy transfers. The planetary gear generate, on the other hand, requires far more components, such as a sun’s equipment and multiple planetary gears. Consequently, it might not be ideal for all kinds of apps. Consequently, the planetary equipment generate is usually used for a lot more complex machines.
Brush dusts from the electrical motor may possibly enter the planetary gear device and lead to it to malfunction. In addition, abrasion dress in on the separating plate can influence the equipment engagement of the planetary equipment unit. If this takes place, the gears will not engage effectively and might make sounds. In order to avoid such a scenario from occurring, it is important to routinely inspect planetary equipment motors and their abrasion-resistant separating plates.
Planetary gear motors appear in many various energy ranges and measurements. These motors are normally cylindrical in shape and are produced of steel, brass, plastic, or a mix of equally components. A planetary gear motor can be used in applications in which room is an issue. This motor also makes it possible for for minimal gearings in modest spaces. The planetary gearing permits for big amounts of power transfer. The output shaft dimensions is dependent on the equipment ratio and the motor pace.

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China high quality 60mm 6W CZPT 60mm AC Induction Gear Motor with Good quality

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Dynamic Modeling of a Planetary Motor

A planetary gear motor is composed of a series of gears rotating in perfect synchrony, permitting them to supply torque in a higher output capacity than a spur equipment motor. Unlike the planetary motor, spur gear motors are less complicated to create and price significantly less, but they are better for programs demanding reduce torque output. That is simply because every gear carries the total load. The following are some crucial variances amongst the two sorts of gearmotors.

planetary equipment program

A planetary gear transmission is a variety of equipment mechanism that transfers torque from one supply to an additional, typically a rotary movement. Moreover, this variety of gear transmission needs dynamic modeling to examine its longevity and dependability. Preceding studies provided each uncoupled and coupled meshing versions for the analysis of planetary equipment transmission. The combined model considers both the shaft structural stiffness and the bearing assistance stiffness. In some programs, the adaptable planetary gear may possibly impact the dynamic response of the system.
In a planetary equipment unit, the axial finish surface area of the cylindrical portion is rotatable relative to the separating plate. This mechanism retains lubricant. It is also capable of protecting against foreign particles from moving into the planetary equipment technique. A planetary gear system is a great selection if your planetary motor’s speed is large. A large-quality planetary gear technique can give a exceptional functionality than standard programs.
A planetary equipment system is a complex mechanism, involving three relocating backlinks that are connected to each other through joints. The sunlight gear functions as an input and the earth gears act as outputs. They rotate about their axes at a ratio identified by the amount of enamel on each and every gear. The solar gear has 24 tooth, whilst the earth gears have 3-quarters that ratio. This ratio tends to make a planetary motor really efficient.
Motor

planetary equipment practice

To forecast the cost-free vibration response of a planetary motor gear prepare, it is crucial to create a mathematical model for the technique. Previously, static and dynamic designs have been used to study the habits of planetary motor equipment trains. In this study, a dynamic model was designed to look into the outcomes of essential design and style parameters on the vibratory reaction. Crucial parameters for planetary gear transmissions include the framework stiffness and mesh stiffness, and the mass and location of the shaft and bearing supports.
The layout of the planetary motor equipment prepare is made up of several stages that can run with variable enter speeds. The design of the equipment teach allows the transmission of large torques by dividing the load throughout numerous planetary gears. In addition, the planetary gear prepare has several tooth which mesh simultaneously in procedure. This layout also makes it possible for for increased performance and transmittable torque. Here are some other benefits of planetary motor equipment trains. All these advantages make planetary motor gear trains one particular of the most popular sorts of planetary motors.
The compact footprint of planetary gears allows for exceptional heat dissipation. Substantial speeds and sustained performances will require lubrication. This lubricant can also minimize noise and vibration. But if these qualities are not desirable for your software, you can choose a diverse gear type. Alternatively, if you want to keep large efficiency, a planetary motor gear teach will be the very best choice. So, what are the positive aspects of planetary motor gears?

planetary equipment practice with set carrier practice ratio

The planetary gear teach is a widespread sort of transmission in numerous machines. Its main rewards are high performance, compactness, big transmission ratio, and electrical power-to-weight ratio. This kind of gear practice is a blend of spur gears, single-helical gears, and herringbone gears. Herringbone planetary gears have reduce axial force and high load carrying capacity. Herringbone planetary gears are commonly utilised in weighty equipment and transmissions of large autos.
To use a planetary equipment prepare with a fixed carrier train ratio, the very first and second planets must be in a carrier placement. The very first earth is rotated so that its teeth mesh with the sun’s. The 2nd earth, however, are not able to rotate. It should be in a carrier place so that it can mesh with the sunlight. This calls for a large degree of precision, so the planetary equipment prepare is normally created of numerous sets. A tiny analysis will simplify this design.
The planetary equipment teach is created up of three elements. The outer ring equipment is supported by a ring equipment. Every equipment is positioned at a particular angle relative to one particular an additional. This enables the gears to rotate at a set price even though transferring the motion. This design is also common in bicycles and other little vehicles. If the planetary equipment teach has many levels, multiple ring gears might be shared. A stationary ring equipment is also utilised in pencil sharpener mechanisms. Earth gears are extended into cylindrical cutters. The ring gear is stationary and the world gears rotate close to a solar axis. In the situation of this design and style, the outer ring gear will have a -3/2 planet gear ratio.
Motor

planetary equipment train with zero helix angle

The torque distribution in a planetary gear is skewed, and this will dramatically lessen the load carrying capability of a needle bearing, and as a result the lifestyle of the bearing. To better recognize how this can affect a equipment prepare, we will analyze two studies executed on the load distribution of a planetary gear with a zero helix angle. The initial review was accomplished with a very specialized program from the bearing producer INA/FAG. The purple line signifies the load distribution together a needle roller in a zero helix gear, even though the inexperienced line corresponds to the exact same distribution of masses in a fifteen diploma helix angle gear.
One more method for determining a gear’s helix angle is to take into account the ratio of the sunlight and planet gears. Whilst the solar gear is typically on the input aspect, the planet gears are on the output side. The sun equipment is stationary. The two gears are in engagement with a ring equipment that rotates 45 degrees clockwise. Equally gears are connected to pins that assist the world gears. In the determine beneath, you can see the tangential and axial gear mesh forces on a planetary equipment train.
An additional method employed for calculating energy reduction in a planetary gear train is the use of an vehicle transmission. This sort of equipment provides well balanced functionality in both electrical power performance and load capacity. Regardless of the complexities, this approach gives a more exact examination of how the helix angle has an effect on electrical power decline in a planetary equipment train. If you’re fascinated in minimizing the energy loss of a planetary gear prepare, study on!

planetary gear prepare with spur gears

A planetary gearset is a sort of mechanical push program that makes use of spur gears that transfer in opposite directions inside of a plane. Spur gears are a single of the more simple kinds of gears, as they never call for any specialty cuts or angles to work. Instead, spur gears use a intricate tooth form to establish the place the teeth will make get in touch with. This in change, will determine the quantity of power, torque, and velocity they can make.
A two-stage planetary equipment train with spur gears is also attainable to operate at variable input speeds. For this sort of a setup, a mathematical model of the gear train is created. Simulation of the dynamic conduct highlights the non-stationary outcomes, and the results are in great arrangement with the experimental information. As the ratio of spur gears to spur gears is not constant, it is known as a dedendum.
A planetary gear train with spur gears is a kind of epicyclic gear train. In this case, spur gears run between gears that contain each inner and exterior enamel. The circumferential motion of the spur gears is analogous to the rotation of planets in the solar system. There are 4 major components of a planetary equipment teach. The world gear is positioned inside the sun gear and rotates to transfer motion to the sunshine equipment. The earth gears are mounted on a joint provider that is linked to the output shaft.
Motor

planetary gear prepare with helical gears

A planetary gear prepare with helical enamel is an very powerful transmission technique that can give large levels of power density. Helical gears are employed to boost effectiveness by supplying a far more efficient different to traditional worm gears. This kind of transmission has the likely to increase the overall efficiency of a technique, and its benefits lengthen considerably past the energy density. But what tends to make this transmission method so attractive? What are the crucial elements to consider when designing this sort of transmission system?
The most simple planetary prepare is composed of the sun gear, planet gear, and ring equipment elements. The amount of planets may differ, but the standard structure of planetary gears is related. A basic planetary geartrain has the sun equipment driving a provider assembly. The amount of planets can be as minimal as two or as substantial as six. A planetary equipment train has a lower mass inertia and is compact and reputable.
The mesh stage properties of a planetary equipment teach are notably crucial in planning the profiles. Various parameters this kind of as mesh period distinction and tooth profile modifications must be analyzed in depth in buy to completely understand the dynamic traits of a PGT. These factors, collectively with other folks, determine the helical gears’ functionality. It is therefore vital to understand the mesh section of a planetary equipment prepare to style it successfully.

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China Custom 90mm 3-Phase 60W Electric Induction AC Right Angle Gear Motor for Transmission/ Brushless near me factory

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The organization is a specialized manufacturing facility that generates miniature gear reduction motors on a fixed-point basis. It has a generation history of far more than ten many years. The business has a full set of enterprise management and technical administration methods, and its products are created in rigid accordance with GB / T19001-2000 expectations.

The “Weiqiang” gear reducer created by our business sells properly in provinces, municipalities and autonomous locations of the region. It is commonly utilised in metallurgy, mining, lifting, transportation, petroleum, chemical, textile, pharmaceutical, meals, gentle industry, grain, oil, feed and other industries, and is deeply trustworthy by clients.
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How to Optimize Gear Motor Reliability

A gearmotor is a mechanical device utilised to transmit torque from 1 area to yet another. As its identify implies, it is created to rotate 1 object relative to one more. Its primary use is to transmit torque from one level to yet another. The most common kinds of equipment motors are: worm, spur, and helical. Every single of these has specific features and can be employed for a selection of apps. Dependability is also an essential element to consider when picking a gearmotor.

Applications of a gear motor

Even with its little size, a gear motor has several applications. These contain large machinery lifts, clinic beds, and electricity recliners. It is also located in a lot of every day merchandise, this kind of as electromechanical clocks and cake mixers. Its versatility permits it to create a high power from a little electric motor. Below are some of its most common employs. You can also find a equipment motor in many family appliances and cars.
Before deciding on a gearmotor, contemplate the specifications of the device you need to have to electrical power. You must consider its size, bodyweight, and ambient circumstances, which incorporate temperature regimes, noise stages, and contaminating sources. You ought to also take into account the envelope dimensions, mounting technique, and orientation. Other considerations incorporate the anticipated provider existence, routine maintenance scope, and manage type. The most suited gearmotor for your specific application will be 1 that can take care of the load.
The motor and gearbox sorts can be blended and matched, depending on the software. A a few-section asynchronous motor and a long term magnet synchronous servomotor are typical options for these products. The sort of motor and gearbox combination you decide on will determine the power source, the effectiveness of the motor, and price. When you recognize the software, it will be easy to integrate a equipment motor into your method.
When used in industrial programs, gear motors are efficient for reducing the speed of rotating shafts. 1 third of all industrial electric motor programs use gearing to reduce output pace. They can also help save strength, which rewards the personnel who work them. In fact, industrial electrical motor methods are accountable for nearly 1-tenth of the carbon dioxide emissions that are created by fossil-fueled power plants. The good news is, performance and trustworthiness are just two of the positive aspects of making use of equipment motors.
Motor

Types

Ahead of deciding on a gearmotor, it is essential to understand its requirements. The crucial elements to contemplate are the size, weight, and noise level of the gearmotor. Additionally, the energy, torque, and speed of the motor are crucial factors. Requirements are also critical for its running surroundings, these kinds of as the temperature and the degree of ingress safety. Finally, it is essential to figure out its responsibility cycle to guarantee it will function effectively. To choose a ideal gearmotor, seek advice from the requirements of your software.
Some widespread apps of gearmotors contain packaging equipment, conveyors, and content dealing with purposes. They also arrive with numerous benefits, such as their potential to manage each placement and speed. This tends to make them excellent for applications where speed and positioning are critical. Parallel-shaft gear models, for instance, are frequently utilized in conveyors, material handling, and metal mills. They are also in a position to function in high-precision producing. For these reasons, they are the most popular kind of gearmotor.
There are a few typical types of gears. Helical gears have tooth that are inclined at ninety levels to the axis of rotation, creating them a lot more effective. Helicoidal gears, meanwhile, have a reduced noise degree and are therefore desired for programs necessitating substantial torque. Worm gears are desired for apps the place torque and pace reduction are crucial, and worm gears are suited for people problems. They also have advantages more than spur gears and worm gears.
The software of a equipment motor is almost limitless. From hefty machine lifts to clinic bed lifting mechanisms, equipment motors make it achievable to use a modest rotor at a large speed. Their lightweight construction also permits them to go large hundreds, this sort of as cranes, but they do so gradually. Gear motors are an superb choice in apps exactly where area is an concern. A few frequent programs are talked about under. When deciding on a equipment motor, don’t forget to decide on the very best dimensions and application for your demands.
Motor

Capabilities

A gearmotor’s speed is straight proportional to the gear ratio. By dividing the enter velocity by the equipment ratio, the output speed can be identified. Equipment ratios earlier mentioned one minimize pace, whilst equipment ratios underneath one enhance velocity. Effectiveness of a gearmotor is outlined as its capacity to transfer power via its gearbox. This performance factor will take into account losses from friction and slippage. Most gearmotor manufacturers will offer this curve on ask for.
There are numerous variables that have to be considered when choosing a gearmotor. First, the software must meet up with the desired velocity and torque. Second, the output shaft need to rotate in the sought after direction. 3rd, the load have to be effectively matched to the gearmotor. And finally, the working setting must be considered, such as the ambient temperature and the stage of safety. These particulars will aid you uncover the ideal gearmotor. You can assess a variety of varieties of equipment motors on this page and pick the a single that will meet your wants.
The micro-DC equipment motor is a single of the most flexible kinds of geared motors. These motors are extensively used in smart automobiles, robotics, logistics, and the smart city. Other programs incorporate precision devices, personalized treatment instruments, and cameras. They are also generally identified in higher-end automotives and are employed in smart metropolitan areas. They also uncover use in a lot of fields which includes out of doors adventure equipment, pictures gear, and electronics. The benefits of micro-DC gear motors are a lot of.
The primary purpose of a gear motor is to decrease the velocity of a rotating shaft. Small electric clocks, for illustration, use a synchronous motor with a 1,200-rpm output speed to travel the hour, minute, and 2nd arms. Although the motor is little, the force it exerts is huge, so it truly is critical to make sure that the motor isn’t above-driven. There is a large ratio amongst the enter torque and the output torque.

Trustworthiness

The reliability of a gear motor is dependent on a number of variables, which includes materials quality, machining accuracy, and working circumstances. Gear failure is often far more critical than surface tiredness, and can compromise personalized security. Reliability is also impacted by the circumstances of installation, assembly, and usage. The following sections offer an overview of some important aspects that effect gear motor trustworthiness. This article offers some tips to improve gear motor reliability.
1st and foremost, make positive you happen to be acquiring from a reliable provider. Equipment motors are pricey, and there is no standardization of the measurements. If a equipment breaks, replacing it can just take a whole lot of time. In the long run, reliability wins above anything. But this will not imply that you can dismiss the significance of gears – the high quality of a equipment motor is far more important than how extended it lasts.
Motor

Price

The cost of a equipment motor is relatively low in comparison to that of other forms of electric powered motors. This kind of motor is generally utilised in funds counters, printers, smart homes, and automation gear. A DC equipment motor is also generally used in computerized window equipment, glass curtain partitions, and banknote vending equipment. There are many advantages to employing a gear motor. Listed here are a number of of them. Go through on to find out much more about them.
Pace administration is another benefit of a equipment motor. The motors tend to have much less dress in and tear than other motors, which indicates significantly less frequent replacements. In addition, numerous equipment motors are simple to put in and need significantly less upkeep, which also assists lessen the overall price of possession. And finally, because sounds is a widespread problem for several digital OEMs, DC gear motors are usually quieter than their counterparts. For these reasons, they are usually utilised in industrial settings.
An additional edge of an electric gear motor is its size and electrical power. They are generally designed for 12V, 24V, and 48V voltages and two hundred-watt power. Their rated speed is 3000 rpm and their torque is .64 Nm. They are also much more trustworthy than their AC counterparts and are best for numerous industrial purposes. They have a large ratio of a few to two, which helps make them best for a assortment of purposes.
A gear motor is an electrical motor that is coupled with a gear practice. It uses AC or DC electrical power, and is usually referred to as a equipment reducer. The main goal of these gear reducers is to multiply torque, whilst preserving compact dimension and all round efficiency. Nevertheless, the efficiency of a equipment motor is also afflicted by ambient temperature and lubricants. If the equipment motor is set up in the wrong area, it could be ineffective and outcome in premature failure of the device.

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