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China best Three Phase Asynchronous AC Induction Electric Gear Reducer Fan Blower Vacuum Air Compressor Water Pump Universal Industry Machine Motor vacuum pump ac system

Product Description

Product Description

Introduction:

     Y2 series three-phase asynchronous motor is Y series motor the upgrading of product, is the totally enclosed, fan-cooled induction motor for general purpose .
 It was the newest product in the 90S’ ,its overall level has reached the same products abroad at the beginning of 90S’level. The product apply to economic lake-off fields, such as machine tools, water pump, fan, compressor, also can be applied to transportation, stirring, printing, agricultural machinery, food and other kinds of excluding inflammable, explosive or corrosive gas.
     Y2 series three phase asynchronous motor installation size and power grade in conformity with relevant standards of IEC and Germany DIN42673 standard line and Y series motor, its shell protection grade for IP54, cooling method for IC41l, operate continuously (S1). Using F insulation class and grade B assessment according to temperature (except for 315 L2-2, 4355 all specifications F grade the assessment, and ask the assessment load noise index.
        Y2 series three-phase asynchronous motor the rated voltage is 380 V. rated frequency is 50 Hz. 3 KW the following connection is Y , other power are delta connection . Motor running the place at no more than 1000 m; Environment air temperature changes with seasons, but no more than 40 °C; Minimum environment air temperature is-15 °C; The wet month average high relative humidity is 90%; At the same time, this month is not higher than the lowest average temperature 25 °C.
 

Motor Features:

1. Frame size:H56-355;
2. Power:0.12-315Kw;
3. Voltage: 380V;

4. Rated Frequency: 50 Hz / 60 Hz;

5. Poles: 2 / 4 / 6 / 8 / 10

6. Speed: 590 -2980 r/min

7. Ambient Temperature: -15°C-40°C 

8. Model of CONEECTION: Y-Connection for 3 KW motor or less while Delta-Connection for 4 KW motor or more;

9. Mounting:  B3; B5; B35; B14; B34; 

10. Current: 1.5-465 A (AC);

11. Duty: continuous (S1);

12. Insulation Class:  B;

13. Protection Class:  IP44,IP54,IP55;

14. Frame material: aluminum body(56-132 frame), cast iron(71-355 frame)

15. Terminal box : Top or Side 

16. Cooling Method: IC411 Standards;

17. Altitude: No more than 1,000 meters above sea level;

18. Packing: 63-112 frame be packaged by carton&pallets

                   132-355 frame be packaged by plywood case;

19. Certifications: CE, CCC, ISO9001: 2008

 

Factory Advantages

 

1 . 15 years history

 

2. Competitive Price

 

3. Guaranteed Quality 

 

4. Fast delivery time, Normal models about 15-20days , another not normal models need about 30days

 

5. 100% testing after each process and final testing before packing ,all raw material is good quality .100% cooper wire, Cold-rolled silicon steel sheet,good quaility shafts ,bearings,stators ,fan,fan covers.and so on.

 

6. High efficiency

 

7. Low noise 

 

8. Long life

 

9. Power saving

 

10. Slight vibration

 

11. It is newly designed in conformity with the relevant rules of IEC standards, Strictly and Perfect Management is guaranteed for Production ;

 

12. Professional Service

 

13. Warranty: 12 months from date of delivery

 

14. Main Market: South America, Middle East, Southest Asia, Europe,Africa and so on  

 

15. We have Certification for CE, CCC, ISO9001,High quality and competitive price !

 

Installation Instructions

   Y2 Three-phase Asynchronous Electric Motor
1). Power:  0.12KW-315KW;
2). Frame:  H56 to 355;
3). Shell:   cast iron body , aluminum body ;
4). Pole:  2/4/6/8 poles;
5). Mounting arrangement:  B3/B5/B14/B35/B34 or other;
6). Voltage:   220V, 380V, 400V, 415V, 440V or on request (50Hz or 60Hz);
7). Protection class:  IP54 / IP55 /IP65;
8). Duty/Rating:  S1 (Continuous);
9). Cooling method:   IC411 (SELF-FAN cooling);
10). Insulation class:   F;
11).Standard:  (IEC) EN60034-1 & EN1065714-1.

 

Technical Data

TYPE OUTPUT FULL LOAD Ist/TN Tst/TN Tmax/TN
HP KW Speed
(RPM)
Current
(A)
Efficiency
η(%)
Power Factor
(cosΦ)
Synchronous Speed 3000 rpm
Y2-631-2 0.18 0.25 2720 0.53 65 0.80 5.5 2.2 2.2
Y2-632-2 0.25 0.34 2720 0.69 68 0.81 5.5 2.2 2.2
Y2-711-2 0.37 0.5 2740 0.99 70 0.81 6.1 2.2 2.2
Y2-712-2 0.55 0.75 2740 1.4 73 0.82 6.1 2.2 2.3
Y2-801-2 0.75 1 2835 1.83 77.4 0.83 6.1 2.2 2.3
Y2-802-2 1.1 1.5 2835 2.58 79.6 0.84 7 2.2 .2.3
Y2-90S-2 1.5 2 2845 3.43 81.3 0.84 7 2.2 2.3
Y2-90L-2 2.2 3 2845 4.85 83.2 0.85 7 2.2 2.3
Y2-100L-2 3 4 2875 6.31 84.6 0.87 7.5 2.2 2.3
Y2-112M-2 4 5.5 2895 8.1 85.8 0.88 7.5 2.2 2.3
Y2-132S1-2 5.5 7.5 2905 11 87 0.88 7.5 2.2 2.3
Y2-132S2-2 7.5 10 2905 14.9 88.1 0.88 7.5 2.2 2.3
Y2-160M1-2 11 15 2935 21.3 89.4 0.89 7.5 2.2 2.3
Y2-160M2-2 15 20 2935 28.8 90.3 0.89 7.5 2.2 2.3
Y2-160L-2 18.5 25 2935 34.7 90.9 0.90 7.5 2.2 2.3
Y2-180M-2 22 30 2945 41 91.3 0.90 7.5 2 2.3
Y2-200L1-2 30 40 2955 55.5 92 0.90 7.5 2 2.3
Y2-200L2-2 37 50 2955 67.9 92.5 0.90 7.5 2 2.3
Y2-225M-2 45 60 2975 82.3 92.9 0.92 7.5 2 2.3
Y2-250M-2 55 75 2975 101 93.2 0.90 7.5 2 2.3
Y2-280S-2 75 100 2975 134 93.8 0.90 7.5 2 2.3
Y2-315S-2 110 150 2980 195 94.3 0.91 7.1 1.8 2.2
Y2-315M-2 132 180 2980 233 94.6 0.91 7.1 1.8 2.2
Y2-315L1-2 160 200 2980 279 94.8 0.92 7.1 1.8 2.2
Y2-315L2-2 200 270 2980 348 95 0.92 7.1 1.8 2.2
Y2-355M-2 250 340 2980 433 95 0.92 7.1 1.6 2.2
Y2-355L-2 315 430 2980 544 95 0.92 5.8 1.6 2.2
Y2-400M1-2 355 475 2975 618 95.9 0.91 5.8 1.23 2.53
Y2-400M2-2 400 535 2982 689 96.0 0.92 5.74 1.31 2.43
Y2-400M3-2 450 600 2982 775 96.1 0.92 7.27 1.83 2.98
Y2-400L1-2 500 670 2982 853 96.3 0.92 6.14 1.2 2.9
Y2-400L2-2 560 750 2982 952 96.3 0.92 5.46 0.98 2.57
Synchronous Speed 1500 rpm
Y2-631-4 0.12 0.17 1310 0.44 57 0.72 4.4 2.1 2.2
Y2-632-4 0.18 0.25 1310 1.62 60 0.73 4.4 2.1 2.2
Y2-711-4 0.25 0.34 1330 0.79 65 0.75 5.2 2.1 2.2
Y2-712-4 0.37 0.5 1330 1.12 67 0.74 5.2 2.1 2.2
Y2-801-4 0.55 0.75 1395 1.57 71 0.75 5.2 2.4 2.3
Y2-802-4 0.75 1 1395 2.03 79.6 0.76 6 2.3 2.3
Y2-90S-4 1.1 1.5 1405 2.89 81.4 0.77 6 2.3 2.3
Y2-90L-4 1.5 2 1405 3.7 82.8 0.79 6 2.3 2.3
Y2-100L1-4 2.2 3 1435 5.16 84.3 0.81 7 2.3 2.3
Y2-100L2-4 3 4 1435 6.78 85.5 0.82 7 2.3 2.3
Y2-112M-4 4 5.5 1445 8.8 86.6 0.82 7 2.3 2.3
Y2-132S-4 5.5 7.5 1445 11.7 87.7 0.83 7 2.3 2.3
Y2-132M-4 7.5 10 1445 15.6 88.7 0.84 7 2.3 2.3
Y2-160M-4 11 15 1460 22.3 89.8 0.84 7 2.2 2.3
Y2-160L-4 15 20 1460 30.1 90.6 0.85 7.5 2.2 2.3
Y2-180M-4 18.5 25 1470 36.5 91.2 0.86 7.5 2.2 2.3
Y2-180L-4 22 30 1470 43.2 91.6 0.86 7.5 2.2 2.3
Y2-200L-4 30 40 1470 57.6 92.3 0.86 7.2 2.2 2.3
Y2-225S-4 37 50 1485 69.9 92.7 0.87 7.2 2.2 2.3
Y2-225M-4 45 60 1485 84.7 93.1 0.87 7.2 2.2 2.3
Y2-250M-4 55 75 1485 103 93.5 0.87 7.2 2.2 2.3
Y2-280S-4 75 100 1485 140 94 0.87 7.2 2.2 2.3
Y2-280M-4 90 125 1490 167 94.2 0.87 7.2 2.2 2.3
Y2-315S-4 110 150 1490 201 94.5 0.88 6.9 2.1 2.2
Y2-315M-4 132 180 1490 240 94.7 0.88 6.9 2.1 2.2
Y2-315L1-4 160 200 1490 287 94.9 0.89 6.9 2.1 2.2
Y2-315L2-4 200 270 1490 359 94.1 0.89 6.9 2.1 2.2
Y2-355M-4 250 340 1485 443 95.1 0.90 6.9 2.1 2.2
Y2-355L-4 315 430 1485 556 95.1 0.90 6.9 2.1 2.2
Y2-400M1-4 355 475 1490 641 95.5 0.88 6.5 2.6 1.93
Y2-400M2-4 400 535 1490 723 95.5 0.88 6.5 2.75 1.8
Y2-400M3-4 450 600 1490 804 95.5 0.89 6.5 2.81 2.03
Y2-400L1-4 500 670 1490 893 95.6 0.89 6.61 2.52 1.83
Y2-400L2-4 560 750 1490 971 96.0 0.89 6.6 2.67 2.02
Synchronous Speed 1000 rpm
Y2-711-6 0.18 0.25 850 0.74 56 0.66 4 1.9 2
Y2-712-6 0.25 0.34 850 0.95 59 0.68 4 1.9 2
Y2-801-6 0.37 0.5 890 1.3 62 0.70 4.7 1.9 2
Y2-802-6 0.55 0.75 890 1.79 65 0.72 4.7 1.9 2.1
Y2-90S-6 0.7 1 915 2.29 75.9 0.72 5.5 2 2.1
Y2-90L-6 1.1 1.5 915 3.18 78.1 0.73 5.5 2 2.1
Y2-100L-6 1.5 2 945 3.94 79.8 0.75 5.5 2 2.1
Y2-112M-6 2.2 3 945 5.6 81.8 0.76 6.5 2 2.1
Y2-132S-6 3 4 965 7.4 83.3 0.76 6.5 2.1 2.1
Y2-132M1-6 4 5.5 965 9.8 84.6 0.76 6.5 2.1 2.1
Y2-132M2-6 5.5 7.5 965 12.9 86 0.77 6.5 2.1 2.1
Y2-160M-6 7.5 10 975 17 87.2 0.78 6.5 2 2.1
Y2-160L-6 11 15 975 24.2 88.7 0.81 7 2 2.1
Y2-180L-6 15 20 975 31.6 89.7 0.81 7 2 2.1
Y2-200L1-6 18.5 25 975 38.6 90.4 0.83 7 2.1 2.1
Y2-200L2-6 22 30 975 44.7 90.9 0.84 7 2.1 2.1
Y2-225M-6 30 40 980 59.3 91.7 0.86 7 2 2.1
Y2-250M-6 37 50 980 71 92.2 0.86 7 2.1 2.1
Y2-280S-6 45 60 980 86 92.7 0.86 7 2.1 2
Y2-280M-6 55 75 980 105 93.1 0.86 7 2.1 2
Y2-315S-6 75 100 980 141 93.7 0.86 7 2 2
Y2-315M-6 90 125 980 169 94 0.86 7 2 2
Y2-315L1-6 110 150 980 206 94.3 0.86 6.7 2 2
Y2-315L2-6 132 180 980 244 94.6 0.87 6.7 2 2
Y2-355M1-6 160 200 985 292 94.8 0.88 6.7 1.9 2
Y2-355M2-6 200 270 985 365 95 0.88 6.7 1.9 2
Y2-355L-6 250 340 985 455 95 0.88 6.7 1.9 2
Y2-400M1-6 280 380 990 510 95.8 0.87 5.9 2.3 1.8
Y2-400M2-6 315 430 990 574 95.8 0.87 5.9 2.3 1.8
Y2-400M3-6 355 475 990 638 95.8 0.87 5.9 2.3 1.8
Y2-400L1-6 400 535 990 719 96.0 0.88 6.3 2.3 1.8
Y2-400L2-6 450 600 990 796 96.5 0.89 6.3 2.3 1.8
Synchronous Speed 750 rpm
Y2-801-8 0.18 0.25 630 0.88 51 0.61 3.3 1.8 1.9
Y2-802-8 0.25 0.34 640 1.15 54 0.61 3.3 1.8 1.9
Y2-90S-8 0.37 0.5 660 1.49 62 0.61 4 1.8 1.9
Y2-90L-8 0.55 0.75 660 2.18 63 0.61 4 1.8 2
Y2-100L1-8 0.75 1 680 2.39 71 0.67 4 1.8 2
Y2-100L2-8 1.1 1.5 680 3.32 73 0.69 5 1.8 2
Y2-112M-8 1.5 2 690 4.5 75 0.69 5 1.8 2
Y2-132S-8 2.2 3 690 6 78 0.71 6 1.8 2
Y2-132M-8 3 4 710 7.9 79 0.73 6 1.8 2
Y2-160M1-8 4 5 710 10.3 81 0.73 6 1.9 2
Y2-160M2-8 5.5 7.5 720 13.6 83 0.74 6 2 2
Y2-160L-8 7.5 10 720 17.8 85.5 0.75 6 2 2
Y2-180L-8 11 15 730 25.1 87.5 0.76 6.6 2 2
Y2-200L-8 15 20 730 34.1 88 0.76 6.6 2 2
Y2-225S-8 18.5 25 730 40.6 90 0.76 6.6 1.9 2
Y2-225M-8 22 30 740 47.4 90.5 0.78 6.6 1.9 2
Y2-250M-8 30 40 740 64 91 0.79 6.6 1.9 2
Y2-280S-8 37 50 740 78 91.5 0.79 6.6 1.9 2
Y2-280M-8 45 60 740 94 92 0.79 6.6 1.9 2
Y2-315S-8 55 75 740 111 92.8 0.81 6.6 1.8 2
Y2-315M-8 75 100 740 151 93 0.81 6.6 1.8 2
Y2-315L1-8 90 125 740 178 93.8 0.82 6.6 1.8 2
Y2-315L2-8 110 150 740 217 94 0.82 7.2 1.8 2
Y2-355M1-8 132 180 740 261 93.7 0.82 7.2 1.8 2
Y2-355M2-8 160 200 740 315 94.2 0.82 7.2 1.8 2
Y2-355L-8 200 270 740 388 94.5 0.83 7.2 1.8 2
Y2-400M1-8 250 340 745 494 95.0 0.81 6.2 2.3 1.8
Y2-400M2-8 280 380 745 552 95.0 0.82 6.2 2.3 1.8
Y2-400L1-8 315 430 745 592 95.0 0.85 6.2 2.3 1.8
Y2-400L2-8 355 475 745 692 95.0 0.85 6.2 2.3 1.8
Y2-400L3-8 400 535 745 780 95.0 0.85 6.2 2.3 1.8
Synchronous Speed 600 rpm
Y2-315S-10 45 60 590 100 91.5 0.75 6.2 1.5 2
Y2-315M-10 55 75 590 121 92 0.75 6.2 1.5 2
Y2-315L1-10 75 100 590 162 92.5 0.76 6.2 1.2 2
Y2-315L2-10 90 125 590 191 93 0.77 6.2 1.5 2
Y2-355M1-10 110 150 590 230 93.2 0.78 6 1.3 2
Y2-355M2-10 132 180 590 275 93.5 0.78 6 1.3 2
Y2-355L-10 160 200 590 334 93.5 0.78 6 1.3 2
Y2-400M1-10 200 270 595 404 95.0 0.80 6.2 2.6 1.8
Y2-400M2-10 250 340 595 495 95.0 0.81 6.2 2.6 1.8
Y2-400L1-10 280 380 595 554 95.0 0.82 6.2 2.6 1.8
Y2-400L2-10 315 430 595 630 95.0 0.82 6.2 2.6 1.8

Detailed Photos

 

 

Our OEM Motors, Diesel generator sets ,Alternators are talior made to fit the OEM customer’s application.  Our  based Engineering Design team work with you to ensure the motor meets your individual needs.

2 ,4,6 ,8 and 10 pole operation.  with CE Approvals available
All Motors, Diesel generator sets ,Alternators may be designed for optional voltages and frequencies.

 

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Number of Stator: Three-Phase
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gear motor

Are there innovations or emerging technologies in the field of gear motor design?

Yes, there are several innovations and emerging technologies in the field of gear motor design. These advancements aim to improve the performance, efficiency, compactness, and reliability of gear motors. Here are some notable innovations and emerging technologies in gear motor design:

1. Miniaturization and Compact Design:

Advancements in manufacturing techniques and materials have enabled the miniaturization of gear motors without compromising their performance. Gear motors with compact designs are highly sought after in applications where space is limited, such as robotics, medical devices, and consumer electronics. Innovative approaches like micro-gear motors and integrated motor-gear units are being developed to achieve smaller form factors while maintaining high torque and efficiency.

2. High-Efficiency Gearing:

New gear designs focus on improving efficiency by reducing friction and mechanical losses. Advanced gear manufacturing techniques, such as precision machining and 3D printing, allow for the creation of intricate gear tooth profiles that optimize power transmission and minimize losses. Additionally, the use of high-performance materials, coatings, and lubricants helps reduce friction and wear, improving overall gear motor efficiency.

3. Magnetic Gearing:

Magnetic gearing is an emerging technology that replaces traditional mechanical gears with magnetic fields to transmit torque. It utilizes the interaction of permanent magnets to transfer power, eliminating the need for physical gear meshing. Magnetic gearing offers advantages such as high efficiency, low noise, compactness, and maintenance-free operation. While still being developed and refined, magnetic gearing holds promise for various applications, including gear motors.

4. Integrated Electronics and Controls:

Gear motor designs are incorporating integrated electronics and controls to enhance performance and functionality. Integrated motor drives and controllers simplify system integration, reduce wiring complexity, and allow for advanced control features. These integrated solutions offer precise speed and torque control, intelligent feedback mechanisms, and connectivity options for seamless integration into automation systems and IoT (Internet of Things) platforms.

5. Smart and Condition Monitoring Capabilities:

New gear motor designs incorporate smart features and condition monitoring capabilities to enable predictive maintenance and optimize performance. Integrated sensors and monitoring systems can detect abnormal operating conditions, track performance parameters, and provide real-time feedback for proactive maintenance and troubleshooting. This helps prevent unexpected failures, extend the lifespan of gear motors, and improve overall system reliability.

6. Energy-Efficient Motor Technologies:

Gear motor design is influenced by advancements in energy-efficient motor technologies. Brushless DC (BLDC) motors and synchronous reluctance motors (SynRM) are gaining popularity due to their higher efficiency, better power density, and improved controllability compared to traditional brushed DC and induction motors. These motor technologies, when combined with optimized gear designs, contribute to overall system energy savings and performance improvements.

These are just a few examples of the innovations and emerging technologies in gear motor design. The field is continuously evolving, driven by the need for more efficient, compact, and reliable motion control solutions in various industries. Gear motor manufacturers and researchers are actively exploring new materials, manufacturing techniques, control strategies, and system integration approaches to meet the evolving demands of modern applications.

gear motor

Can gear motors be used for precise positioning, and if so, what features enable this?

Yes, gear motors can be used for precise positioning in various applications. The combination of gear mechanisms and motor control features enables gear motors to achieve accurate and repeatable positioning. Here’s a detailed explanation of the features that enable gear motors to be used for precise positioning:

1. Gear Reduction:

One of the key features of gear motors is their ability to provide gear reduction. Gear reduction refers to the process of reducing the output speed of the motor while increasing the torque. By using the appropriate gear ratio, gear motors can achieve finer control over the rotational movement, allowing for more precise positioning. The gear reduction mechanism enables the motor to rotate at a slower speed while maintaining higher torque, resulting in improved accuracy and control.

2. High Resolution Encoders:

Many gear motors are equipped with high-resolution encoders. An encoder is a device that measures the position and speed of the motor shaft. High-resolution encoders provide precise feedback on the motor’s rotational position, allowing for accurate position control. The encoder signals are used in conjunction with motor control algorithms to ensure precise positioning by monitoring and adjusting the motor’s movement in real-time. The use of high-resolution encoders greatly enhances the gear motor’s ability to achieve precise and repeatable positioning.

3. Closed-Loop Control:

Gear motors with closed-loop control systems offer enhanced positioning capabilities. Closed-loop control involves continuously comparing the actual motor position (as measured by the encoder) with the desired position and making adjustments to minimize any position error. The closed-loop control system uses feedback from the encoder to adjust the motor’s speed, direction, and torque, ensuring accurate positioning even in the presence of external disturbances or variations in the load. Closed-loop control enables gear motors to actively correct for position errors and maintain precise positioning over time.

4. Stepper Motors:

Stepper motors are a type of gear motor that provides excellent precision and control for positioning applications. Stepper motors operate by converting electrical pulses into incremental steps of movement. Each step corresponds to a specific angular displacement, allowing precise positioning control. Stepper motors offer high step resolution, allowing for fine position adjustments. They are commonly used in applications that require precise positioning, such as robotics, 3D printers, and CNC machines.

5. Servo Motors:

Servo motors are another type of gear motor that excels in precise positioning tasks. Servo motors combine a motor, a feedback device (such as an encoder), and a closed-loop control system. They offer high torque, high speed, and excellent positional accuracy. Servo motors are capable of dynamically adjusting their speed and torque to maintain the desired position accurately. They are widely used in applications that require precise and responsive positioning, such as industrial automation, robotics, and camera pan-tilt systems.

6. Motion Control Algorithms:

Advanced motion control algorithms play a crucial role in enabling gear motors to achieve precise positioning. These algorithms, implemented in motor control systems or dedicated motion controllers, optimize the motor’s behavior to ensure accurate positioning. They take into account factors such as acceleration, deceleration, velocity profiling, and jerk control to achieve smooth and precise movements. Motion control algorithms enhance the gear motor’s ability to start, stop, and position accurately, reducing position errors and overshoot.

By leveraging gear reduction, high-resolution encoders, closed-loop control, stepper motors, servo motors, and motion control algorithms, gear motors can be effectively used for precise positioning in various applications. These features enable gear motors to achieve accurate and repeatable positioning, making them suitable for tasks that require precise control and reliable positioning performance.

gear motor

How does the gearing mechanism in a gear motor contribute to torque and speed control?

The gearing mechanism in a gear motor plays a crucial role in controlling torque and speed. By utilizing different gear ratios and configurations, the gearing mechanism allows for precise manipulation of these parameters. Here’s a detailed explanation of how the gearing mechanism contributes to torque and speed control in a gear motor:

The gearing mechanism consists of multiple gears with varying sizes, tooth configurations, and arrangements. Each gear in the system engages with another gear, creating a mechanical connection. When the motor rotates, it drives the rotation of the first gear, which then transfers the motion to subsequent gears, ultimately resulting in the output shaft’s rotation.

Torque Control:

The gearing mechanism in a gear motor enables torque control through the principle of mechanical advantage. The gear system utilizes gears with different numbers of teeth, known as gear ratio, to adjust the torque output. When a smaller gear (pinion) engages with a larger gear (gear), the pinion rotates faster than the gear but exerts more force or torque. This results in torque amplification, allowing the gear motor to deliver higher torque at the output shaft while reducing the rotational speed. Conversely, if a larger gear engages with a smaller gear, torque reduction occurs, resulting in higher rotational speed at the output shaft.

By selecting the appropriate gear ratio, the gearing mechanism effectively adjusts the torque output of the gear motor to match the requirements of the application. This torque control capability is essential in applications that demand high torque for heavy lifting or overcoming resistance, as well as applications that require lower torque but higher rotational speed.

Speed Control:

The gearing mechanism also contributes to speed control in a gear motor. The gear ratio determines the relationship between the rotational speed of the input shaft (driven by the motor) and the output shaft. When a gear motor has a higher gear ratio (more teeth on the driven gear compared to the driving gear), it reduces the output speed while increasing the torque. Conversely, a lower gear ratio increases the output speed while reducing the torque.

By choosing the appropriate gear ratio, the gearing mechanism allows for precise speed control in a gear motor. This is particularly useful in applications that require specific speed ranges or variations, such as conveyor systems, robotic movements, or machinery that needs to operate at different speeds for different tasks. The speed control capability of the gearing mechanism enables the gear motor to match the desired speed requirements of the application accurately.

In summary, the gearing mechanism in a gear motor contributes to torque and speed control by utilizing different gear ratios and configurations. It enables torque amplification or reduction, depending on the gear arrangement, allowing the gear motor to deliver the required torque output. Additionally, the gear ratio also determines the relationship between the rotational speed of the input and output shafts, providing precise speed control. These torque and speed control capabilities make gear motors versatile and suitable for a wide range of applications in various industries.

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editor by CX 2024-02-11

China high quality Factory Direct Supply Three Phase Induction AC Electric CZPT Right Angle Gear Motor near me factory

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The Essentials of a Gear Motor

The fundamental system driving the gear motor is the theory of conservation of angular momentum. The scaled-down the gear, the a lot more RPM it addresses and the larger the equipment, the much more torque it creates. The ratio of angular velocity of two gears is named the equipment ratio. Additionally, the same theory applies to numerous gears. This implies that the course of rotation of each adjacent gear is usually the opposite of the 1 it is hooked up to.
Motor

Induction worm gear motor

If you might be hunting for an electrical motor that can provide higher torque, an Induction worm equipment motor may possibly be the correct selection. This kind of motor utilizes a worm gear connected to the motor to rotate a primary equipment. Simply because this kind of motor is more successful than other types of motors, it can be utilized in applications demanding enormous reduction ratios, as it is capable to provide more torque at a lower velocity.
The worm gear motor is made with a spiral shaft that is established into splines in an additional gear. The pace at which the worm gear rotates is dependent on the torque created by the major gear. Induction worm gear motors are best suited for use in minimal-voltage purposes these kinds of as electric powered vehicles, renewable strength programs, and industrial gear. They arrive with a wide assortment of energy-supply alternatives, which includes twelve-volt, 24-volt, and 36-volt AC energy materials.
These kinds of motors can be utilised in many industrial options, which includes elevators, airport products, meals packaging facilities, and far more. They also create significantly less sound than other kinds of motors, which tends to make them a well-known option for companies with minimal room. The efficiency of worm gearmotors tends to make them an exceptional selection for purposes where sounds is an issue. Induction worm equipment motors can be compact and really large-torque.
Although the Induction worm gear motor is most extensively utilized in industrial apps, there are other types of gearmotors offered. Some kinds are much more efficient than other people, and some are far more expensive than others. For your application, selecting the right motor and gearbox blend is crucial to obtaining the sought after result. You’ll discover that the Induction worm equipment motor is an outstanding selection for numerous applications. The advantages of an Induction worm gear motor can not be overstated.
The DC gear motor is an excellent choice for high-finish industrial purposes. This kind of gearmotor is more compact and lighter than a common AC motor and can deliver up to two hundred watts of torque. A gear ratio of a few to two can be located in these motors, which tends to make them perfect for a broad variety of programs. A substantial-good quality DC equipment motor is a great option for many industrial applications, as they can be very efficient and supply a higher amount of dependability.
Electrical equipment motors are a flexible and commonly used variety of electric powered motor. Even so, there are some purposes that do not benefit from them, such as apps with large shaft speed and minimal torque. Purposes this sort of as enthusiast motors, pump and scanning machines are examples of this kind of higher-velocity and large-torque requires. The most essential thought when selecting a gearmotor is its performance. Choosing the proper dimensions will make certain the motor operates successfully at peak effectiveness and will previous for a long time.
Motor

Parallel shaft helical equipment motor

The FC series parallel shaft helical gearmotor is a compact, lightweight, and large-overall performance device that makes use of a parallel shaft composition. Its compact style is complemented by high transmission effectiveness and substantial carrying ability. The motor’s materials is 20CrMnTi alloy steel. The unit will come with possibly a flanged enter or bolt-on toes for installation. Its reduced sound and compact design make it an ideal selection for a selection of purposes.
The helical gears are normally arranged in two rows of a single yet another. Every single row is made up of a single or a lot more rows of enamel. The parallel row has the enamel in a helical sample, even though the helical rows are lined up parallelly. In addition to this, the cross helical gears have a level speak to design and style and do not overlap. They can be both parallel or crossed. The helical equipment motors can have any variety of helical pairs, each and every with a different pitch circle diameter.
The rewards of the Parallel Shaft Helical Gearbox contain high temperature and force dealing with. It is created by competent pros utilizing chopping-edge technological innovation, and is commonly regarded for its large overall performance. It is available in a selection of technological technical specs and is custom-created to suit personal demands. These gearboxes are resilient and lower-sounds and attribute substantial trustworthiness. You can anticipate to save up to forty% of your strength by employing them.
The parallel shaft helical gear motors are made to lessen the speed of a rotating element. The nodular cast iron housing helps make the device sturdy in challenging environments, whilst the precision-machined gears supply peaceful, vibration-free operation. These motors are available in double reduction, triple reduction, and quadruple reduction. The ability ranges from .12 kW to forty five kW. You can decide on from a vast selection of capacities, based on the measurement of your gearing wants.
The SEW-EURODRIVE parallel shaft helical gearmotor is a practical remedy for area-constrained apps. The machine’s modular layout enables for effortless mounting and a vast variety of ambient temperatures. They are best for a selection of mechanical apps, like conveyors, augers, and more. If you want a modest footprint, the SEW-EURODRIVE parallel shaft helical gear motor is the very best solution for you.
The parallel shaft helical gears are advantageous for the two large and reduced velocity purposes. Parallel helical gears are also ideal for low pace and reduced duty programs. A very good example of a cross-helix gear is the oil pump of an inner combustion engine. Both kinds of helical gears are extremely reputable and offer vibration-free of charge procedure. They are far more costly than conventional equipment motors, but supply a lot more durability and efficiency.
Motor

Helical gear device

This helical equipment unit is created to operate under a selection of demanding circumstances and can be utilised in a vast variety of applications. Created for lengthy life and higher torque density, this gear device is obtainable in a range of torques and equipment ratios. Its design and development make it appropriate with a extensive selection of vital mechanical methods. Typical apps consist of conveyors, content dealing with, metal mills, and paper mills.
Created for high-functionality apps, the Heidrive helical gear device provides exceptional functionality and value. Its modern design makes it possible for it to operate effectively below a vast range of functioning circumstances and is hugely resistant to hurt. These gear motors can be simply mixed with a helical gear unit. Their combined energy output is a hundred Nm, and they have a high effectiveness of up to 90%. For far more data about the helical equipment motor, speak to a Heidrive agent.
A helical equipment unit can be categorised by its reference area in the standard airplane or the turning airplane. Its middle gap is the identical as that of a spur gear, and its quantity of tooth is the same. In addition to this, the helical equipment has a reduced axial thrust, which is yet another important attribute. The helical gear unit is more effective at transferring torque than a spur equipment, and it is quieter, also.
These models are developed to handle large loads. Regardless of whether you are utilizing them for conveyors, augers, or for any other application that entails higher-speed movement, a helical equipment device will supply optimum performance. A helical equipment unit from Flender can manage 400,000 duties with a substantial diploma of dependability. Its substantial effectiveness and large resistance to load assures high plant availability. These gear motors are accessible in a selection of measurements, from single-speed to multi-speed.
PEC geared motors gain from many years of design and style knowledge and large high quality materials. They are strong, tranquil, and offer superb performance. They are offered in numerous configurations and are dimensionally interchangeable with other main makes. The gear motors are produced as modular kits to lessen stock. They can be fitted with further parts, such as backstops and fans. This helps make it simple to personalize your gear motors and help save income although lowering fees.
Yet another variety of helical gears is the double helical gear. The double helical equipment device has two helical faces with a gap among them. They are greater for enclosed gear methods as they offer better tooth overlap and smoother performance. When compared to double helical gears, they are more compact and a lot more versatile than the Herringbone variety. So, if you happen to be hunting for a equipment motor, a helical gear unit could be excellent for you.

China high quality Factory Direct Supply Three Phase Induction AC Electric CZPT Right Angle Gear Motor     near me factory China high quality Factory Direct Supply Three Phase Induction AC Electric CZPT Right Angle Gear Motor     near me factory