Tag Archives: high speed dc motor

China high quality Customize Precision High Torque DC 12V Gearbox Motor for Automatic Window Door, Speed Reduce Metal Gears vacuum pump ac system

Product Description

We are a factory specialized in metal parts hardware & metal gearbox through powder metallurgy process .
A planetary gearbox is a gearbox with the input shaft and output shaft aligned it offers high torque transmission with good stiffness and low noise , in a more compact foot print than other gearbox types . It can supply a lot of speed reduction and torque in a small package with the fixed axis .
A planetary gear set is made up of 3 types of gears , a sun gear , planet gears and a ring gear . The sun gear at high speed is located at the center of the gears , and transmits torque to the planet gears which are typically mounted on the moveable carrier .The planet gears around the central axis rotation ,mesh with the sun gear and an outer ring gear . As all the planet carriers turns , it delivers low-speed, high-torque output .
Description:
Product Name : Speed reducer
Gearbox Type: Planetary
Material: Metal
Gear Ratio : 5:1 , 10:1 , 20:1 , 25:1 , 30:1 , 40:1 , 50:1 , 60:1…100:1 .  optional

Planetary Gearbox advantages:

  1. Provides high torque at slow speeds .
  2. The shafts are made up of hardened and tempered alloy steel .
  3. Sun gears ,planet gears and ring gears are made of powder metallurgy and sintering steel .
  4. Low noise levels.
  5. Good quality taper roller bearings for input and output shafts .
  6. High efficiency .
  7. Increased repeatability . Its  Its greater speed radial and axial load offers reliability and robustness, minimizing the misalignment of the gear. In addition, uniform transmission and low vibrations at different loads provide a perfect repeatability.
  8. Perfect precision: Most rotating angular stability improves the accuracy and reliability of the movement.
  9. Lower noise level because there is more surface contact. Rolling is much softer and jumps are virtually nonexistent.
  10. Greater durability: Due to its torsional rigidity and better rolling. To improve this feature, your bearings help reduce the losses that would occur by rubbing the shaft on the box directly. Thus, greater efficiency of the gear and a much smoother operation is achieved.
  11. Increased torque transmission: With more teeth in contact, the mechanism is able to transmit and withstand more torque. In addition, it does it in a more uniform manner.
  12. Very good levels of efficiency: Planetary reducers offer greater efficiency and thanks to its design and internal layout losses are minimized during their work. In fact, today, this type of drive mechanisms are those that offer greater efficiency.
  13. Maximum versatility: Its mechanism is contained in a cylindrical gearbox, which can be installed in almost any space.

PM process for custom metal planetary gearbox , geared motors .
The P/M process is an economical, environmentally clean, high production method for making parts exactly to or close to final dimensions.  With little or no machining operations required.
At present, parts with a complicated shape, tight-dimensional tolerances, controlled density and properties can be manufactured by powder metallurgy methods. A technological process of powder metallurgy ensures high flexibility in the selection of physiochemical properties and other requirements, including:

  1. Production of structural parts with complex shapes .
  2. Controlled porosity .
  3. High mechanical strength and resistance to vibrations .
  4. Controlled properties.
  5. High mechanical strength and resistance to vibrations.
  6. High manufacturing precision and good surface quality
  7. Large number of production series .
  8. Good tolerances .

Custom metal parts

 

 

Workshop

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Cylindrical Gear
Step: Three-Step
Samples:
US$ 2/Piece
1 Piece(Min.Order)

|

Customization:
Available

|

gear motor

How is the efficiency of a gear motor measured, and what factors can affect it?

The efficiency of a gear motor is a measure of how effectively it converts electrical input power into mechanical output power. It indicates the motor’s ability to minimize losses and maximize its energy conversion efficiency. The efficiency of a gear motor is typically measured using specific methods, and several factors can influence it. Here’s a detailed explanation:

Measuring Efficiency:

The efficiency of a gear motor is commonly measured by comparing the mechanical output power (Pout) to the electrical input power (Pin). The formula to calculate efficiency is:

Efficiency = (Pout / Pin) * 100%

The mechanical output power can be determined by measuring the torque (T) produced by the motor and the rotational speed (ω) at which it operates. The formula for mechanical power is:

Pout = T * ω

The electrical input power can be measured by monitoring the current (I) and voltage (V) supplied to the motor. The formula for electrical power is:

Pin = V * I

By substituting these values into the efficiency formula, the efficiency of the gear motor can be calculated as a percentage.

Factors Affecting Efficiency:

Several factors can influence the efficiency of a gear motor. Here are some notable factors:

  • Friction and Mechanical Losses: Friction between moving parts, such as gears and bearings, can result in mechanical losses and reduce the overall efficiency of the gear motor. Minimizing friction through proper lubrication, high-quality components, and efficient design can help improve efficiency.
  • Gearing Efficiency: The design and quality of the gears used in the gear motor can impact its efficiency. Gear trains can introduce mechanical losses due to gear meshing, misalignment, or backlash. Using well-designed gears with proper tooth profiles and minimizing gear train losses can improve efficiency.
  • Motor Type and Construction: Different types of motors (e.g., brushed DC, brushless DC, AC induction) have varying efficiency characteristics. Motor construction, such as the quality of magnetic materials, winding resistance, and rotor design, can also affect efficiency. Choosing motors with higher efficiency ratings can improve overall gear motor efficiency.
  • Electrical Losses: Electrical losses, such as resistive losses in motor windings or in the motor drive circuitry, can reduce efficiency. Minimizing resistance, optimizing motor drive electronics, and using efficient control algorithms can help mitigate electrical losses.
  • Load Conditions: The operating conditions and load characteristics placed on the gear motor can impact its efficiency. Heavy loads, high speeds, or frequent acceleration and deceleration can increase losses and reduce efficiency. Matching the gear motor’s specifications to the application requirements and optimizing load conditions can improve efficiency.
  • Temperature: Elevated temperatures can significantly affect the efficiency of a gear motor. Excessive heat can increase resistive losses, reduce lubrication effectiveness, and affect the magnetic properties of motor components. Proper cooling and thermal management techniques are essential to maintain optimal efficiency.

By considering these factors and implementing measures to minimize losses and optimize performance, the efficiency of a gear motor can be enhanced. Manufacturers often provide efficiency specifications for gear motors, allowing users to select motors that best meet their efficiency requirements for specific applications.

gear motor

Are there environmental benefits to using gear motors in certain applications?

Yes, there are several environmental benefits associated with the use of gear motors in certain applications. Gear motors offer advantages that can contribute to increased energy efficiency, reduced resource consumption, and lower environmental impact. Here’s a detailed explanation of the environmental benefits of using gear motors:

1. Energy Efficiency:

Gear motors can improve energy efficiency in various ways:

  • Torque Conversion: Gear reduction allows gear motors to deliver higher torque output while operating at lower speeds. This enables the motor to perform tasks that require high torque, such as lifting heavy loads or driving machinery with high inertia, more efficiently. By matching the motor’s power characteristics to the load requirements, gear motors can operate closer to their peak efficiency, minimizing energy waste.
  • Controlled Speed: Gear reduction provides finer control over the motor’s rotational speed. This allows for more precise speed regulation, reducing the likelihood of energy overconsumption and optimizing energy usage.

2. Reduced Resource Consumption:

The use of gear motors can lead to reduced resource consumption and environmental impact:

  • Smaller Motor Size: Gear reduction allows gear motors to deliver higher torque with smaller, more compact motors. This reduction in motor size translates to reduced material and resource requirements during manufacturing. It also enables the use of smaller and lighter equipment, which can contribute to energy savings during operation and transportation.
  • Extended Motor Lifespan: The gear mechanism in gear motors helps reduce the load and stress on the motor itself. By distributing the load more evenly, gear motors can help extend the lifespan of the motor, reducing the need for frequent replacements and the associated resource consumption.

3. Noise Reduction:

Gear motors can contribute to a quieter and more environmentally friendly working environment:

  • Noise Dampening: Gear reduction can help reduce the noise generated by the motor. The gear mechanism acts as a noise dampener, absorbing and dispersing vibrations and reducing overall noise emission. This is particularly beneficial in applications where noise reduction is important, such as residential areas, offices, or noise-sensitive environments.

4. Precision and Control:

Gear motors offer enhanced precision and control, which can lead to environmental benefits:

  • Precise Positioning: Gear motors, especially stepper motors and servo motors, provide precise positioning capabilities. This accuracy allows for more efficient use of resources, minimizing waste and optimizing the performance of machinery or systems.
  • Optimized Control: Gear motors enable precise control over speed, torque, and movement. This control allows for better optimization of processes, reducing energy consumption and minimizing unnecessary wear and tear on equipment.

In summary, using gear motors in certain applications can have significant environmental benefits. Gear motors offer improved energy efficiency, reduced resource consumption, noise reduction, and enhanced precision and control. These advantages contribute to lower energy consumption, reduced environmental impact, and a more sustainable approach to power transmission and control. When selecting motor systems for specific applications, considering the environmental benefits of gear motors can help promote energy efficiency and sustainability.

gear motor

What are the different types of gears used in gear motors, and how do they impact performance?

Various types of gears are used in gear motors, each with its unique characteristics and impact on performance. The choice of gear type depends on the specific requirements of the application, including torque, speed, efficiency, noise level, and space constraints. Here’s a detailed explanation of the different types of gears used in gear motors and their impact on performance:

1. Spur Gears:

Spur gears are the most common type of gears used in gear motors. They have straight teeth that are parallel to the gear’s axis and mesh with another spur gear to transmit power. Spur gears provide high efficiency, reliable operation, and cost-effectiveness. However, they can generate significant noise due to the meshing of teeth, and they may produce axial thrust forces. Spur gears are suitable for applications that require high torque transmission and moderate to high rotational speeds.

2. Helical Gears:

Helical gears have angled teeth that are cut at an angle to the gear’s axis. This helical tooth configuration enables gradual engagement and smoother tooth contact, resulting in reduced noise and vibration compared to spur gears. Helical gears provide higher load-carrying capacity and are suitable for applications that require high torque transmission and moderate to high rotational speeds. They are commonly used in gear motors where low noise operation is desired, such as in automotive applications and industrial machinery.

3. Bevel Gears:

Bevel gears have teeth that are cut on a conical surface. They are used to transmit power between intersecting shafts, usually at right angles. Bevel gears can have straight teeth (straight bevel gears) or curved teeth (spiral bevel gears). These gears provide efficient power transmission and precise motion control in applications where shafts need to change direction. Bevel gears are commonly used in gear motors for applications such as steering systems, machine tools, and printing presses.

4. Worm Gears:

Worm gears consist of a worm (a type of screw) and a mating gear called a worm wheel or worm gear. The worm has a helical thread that meshes with the worm wheel, resulting in a compact and high gear reduction ratio. Worm gears provide high torque transmission, low noise operation, and self-locking properties, which prevent reverse motion. They are commonly used in gear motors for applications that require high gear reduction and locking capabilities, such as in lifting mechanisms, conveyor systems, and machine tools.

5. Planetary Gears:

Planetary gears, also known as epicyclic gears, consist of a central sun gear, multiple planet gears, and an outer ring gear. The planet gears mesh with both the sun gear and the ring gear, creating a compact and efficient gear system. Planetary gears offer high torque transmission, high gear reduction ratios, and excellent load distribution. They are commonly used in gear motors for applications that require high torque and compact size, such as in robotics, automotive transmissions, and industrial machinery.

6. Rack and Pinion:

Rack and pinion gears consist of a linear rack (a straight toothed bar) and a pinion gear (a spur gear with a small diameter). The pinion gear meshes with the rack to convert rotary motion into linear motion or vice versa. Rack and pinion gears provide precise linear motion control and are commonly used in gear motors for applications such as linear actuators, CNC machines, and steering systems.

The choice of gear type in a gear motor depends on factors such as the desired torque, speed, efficiency, noise level, and space constraints. Each type of gear offers specific advantages and impacts the performance of the gear motor differently. By selecting the appropriate gear type, gear motors can be optimized for their intended applications, ensuring efficient and reliable power transmission.

China high quality Customize Precision High Torque DC 12V Gearbox Motor for Automatic Window Door, Speed Reduce Metal Gears   vacuum pump ac system	China high quality Customize Precision High Torque DC 12V Gearbox Motor for Automatic Window Door, Speed Reduce Metal Gears   vacuum pump ac system
editor by CX 2024-02-11

China Professional High Speed DC Servo Motor Brushless with 48V 470W vacuum pump engine

Product Description

General information

  • 8 poles with 3 phase
  • 12 slots design for low cogging
  • Insulation class B, higher insulation class on request
  • Sintered Neo Magnet
  • Multiple lines of encoder available

Specifications

Specification ME070AS300
Supply voltage (reference) 48V DC
Rated continuous torque 1.5Nm
Rated speed at cont torque 3000rpm
Rated continuous stall current 15.41A
Rated continuous output power 470W
Rated CHINAMFG torque 4.5Nm
Rated CHINAMFG current 43.72A
Torque constant 0.1089Nm/A
Ke (voltage constant) 11.4V/krpm
Terminal resistance 0.19Ω
Inductance 0.45mH
Insulation class B
Rotor inertia 1.10E-04kg.m²
Weight 2.8kg
Length 148mm

Mechanical

Characteristic diagram

 

Application: Universal, Industrial, Household Appliances, Car, Power Tools
Operating Speed: Adjust Speed
Excitation Mode: Excited
Function: Control
Casing Protection: Closed Type
Number of Poles: 8
Samples:
US$ 179/Piece
1 Piece(Min.Order)

|

Customization:
Available

|

servo motor

Where can individuals find reliable resources for learning more about servo motors and their applications?

Individuals interested in learning more about servo motors and their applications can access a variety of reliable resources. These resources provide valuable information, technical knowledge, and practical insights. Here are some places where individuals can find reliable resources for expanding their understanding of servo motors:

1. Manufacturer Websites:

Leading servo motor manufacturers often provide detailed documentation, technical specifications, application notes, and white papers on their websites. These resources offer in-depth information about their products, technologies, and best practices for servo motor applications. Users can visit the websites of prominent manufacturers to access reliable and up-to-date information.

2. Industry Associations and Organizations:

Industry associations and organizations related to automation, robotics, or specific industries often offer educational materials and resources on servo motors. They may provide technical publications, webinars, seminars, and training programs focused on servo motor technology and applications. Examples of such organizations include the International Society of Automation (ISA), the Robotics Industries Association (RIA), and the Society of Automotive Engineers (SAE).

3. Books and Technical Publications:

Books dedicated to servo motor technology, control systems, and industrial automation can provide comprehensive knowledge on the subject. Some recommended titles include “Servo Motors and Industrial Control Theory” by Riazollah Firoozian, “Electric Motors and Drives: Fundamentals, Types, and Applications” by Austin Hughes and Bill Drury, and “Servo Motors and Motion Control: An Introduction” by Albert F. Seabury. Technical publications and journals such as IEEE Transactions on Industrial Electronics and Control Engineering Practice also offer valuable insights and research findings.

4. Online Courses and Training Platforms:

Various online learning platforms offer courses and training programs focused on servo motors and their applications. Websites like Udemy, Coursera, and LinkedIn Learning provide access to video-based courses taught by industry experts. These courses cover topics such as servo motor fundamentals, motion control, programming, and troubleshooting. By enrolling in these courses, individuals can acquire structured knowledge and practical skills related to servo motors.

5. Technical Forums and Discussion Groups:

Participating in technical forums and discussion groups can be an effective way to learn from industry professionals and enthusiasts. Websites like Stack Exchange, Reddit, and engineering-focused forums host discussions on servo motors, where individuals can ask questions, share experiences, and gain insights from the community. It’s important to verify the credibility of the information shared in such forums and rely on responses from trusted contributors.

6. Trade Shows and Conferences:

Attending trade shows, exhibitions, and conferences related to automation, robotics, or specific industries can provide opportunities to learn about servo motors. These events often feature presentations, workshops, and demonstrations by industry experts and manufacturers. Participants can gain hands-on experience, interact with professionals, and stay updated with the latest advancements in servo motor technology.

By leveraging these reliable resources, individuals can deepen their knowledge and understanding of servo motors and their applications. It is advisable to consult multiple sources and cross-reference information to ensure a comprehensive understanding of the subject.

servo motor

Can you explain the concept of torque and speed in relation to servo motors?

Torque and speed are two essential parameters in understanding the performance characteristics of servo motors. Let’s explore these concepts in relation to servo motors:

Torque:

Torque refers to the rotational force produced by a servo motor. It determines the motor’s ability to generate rotational motion and overcome resistance or load. Torque is typically measured in units of force multiplied by distance, such as Nm (Newton-meter) or oz-in (ounce-inch).

The torque output of a servo motor is crucial in applications where the motor needs to move or control a load. The motor must provide enough torque to overcome the resistance or friction in the system and maintain the desired position or motion. Higher torque allows the motor to handle heavier loads or more challenging operating conditions.

It is important to note that the torque characteristics of a servo motor may vary depending on the speed or position of the motor. Manufacturers often provide torque-speed curves or torque-position curves, which illustrate the motor’s torque capabilities at different operating points. Understanding these curves helps in selecting a servo motor that can deliver the required torque for a specific application.

Speed:

Speed refers to the rotational velocity at which a servo motor operates. It indicates how fast the motor can rotate and how quickly it can achieve the desired position or motion. Speed is typically measured in units of revolutions per minute (RPM) or radians per second (rad/s).

The speed of a servo motor is crucial in applications that require rapid movements or high-speed operations. It determines the motor’s responsiveness and the system’s overall performance. Different servo motors have different speed capabilities, and the maximum achievable speed is often specified by the manufacturer.

It is worth noting that the speed of a servo motor may also affect its torque output. Some servo motors exhibit a phenomenon known as “speed-torque curve,” where the motor’s torque decreases as the speed increases. This behavior is influenced by factors such as motor design, winding resistance, and control algorithms. Understanding the speed-torque characteristics of a servo motor is important for selecting a motor that can meet the speed requirements of the application while maintaining sufficient torque.

Overall, torque and speed are interrelated parameters that determine the performance capabilities of a servo motor. The torque capability determines the motor’s ability to handle loads, while the speed capability determines how quickly the motor can achieve the desired motion. When selecting a servo motor, it is essential to consider both the torque and speed requirements of the application to ensure that the motor can deliver the desired performance.

servo motor

What are the key advantages of using servo motors in industrial applications?

Servo motors offer several key advantages that make them highly beneficial for a wide range of industrial applications. Here are some of the main advantages of using servo motors:

1. Precise Positioning:

Servo motors excel at precise positioning control. They can accurately move to specific angles or positions with high repeatability. This level of precision is crucial in applications where accurate and consistent positioning is required, such as robotics, CNC machining, and assembly lines.

2. High Torque at Various Speeds:

Servo motors are designed to deliver high torque output across a range of speeds. They can generate significant torque even at low speeds, enabling efficient operation in applications that require both high torque and precise control, such as lifting heavy loads or performing intricate movements.

3. Fast Response Times:

Servo motors have fast response times, meaning they can quickly accelerate, decelerate, and change direction in response to control signals. This responsiveness is essential in applications where rapid and dynamic motion control is needed, such as industrial automation, robotics, and production line equipment.

4. Closed-Loop Control:

Servo motors operate in a closed-loop control system, where feedback from position sensors is continuously used to adjust the motor’s behavior. This feedback control mechanism enables accurate tracking of the desired position and compensates for any disturbances or variations that may occur during operation. It enhances the motor’s accuracy, stability, and performance.

5. Wide Range of Sizes and Power Ratings:

Servo motors are available in a wide range of sizes and power ratings, making them suitable for diverse industrial applications. Whether it’s a small motor for precision tasks or a large motor for heavy-duty operations, there are servo motor options to meet various requirements.

6. Energy Efficiency:

Servo motors are designed to be energy-efficient. They typically have high power density, which means they can deliver a significant amount of torque per unit of size and weight. This efficiency helps reduce power consumption, lowers operating costs, and contributes to a greener and more sustainable industrial environment.

7. Flexibility and Adaptability:

Due to their versatility, servo motors can be easily integrated into different systems and applications. They can be combined with various control systems, sensors, and communication protocols to provide seamless integration and compatibility with existing industrial setups. This flexibility allows for customized and scalable solutions tailored to specific industrial requirements.

8. Durability and Reliability:

Servo motors are known for their durability and reliability, even in demanding industrial environments. They are built to withstand harsh conditions such as high temperatures, vibrations, and dust. This robust construction ensures long-term operation and minimizes downtime, contributing to increased productivity and reduced maintenance costs.

In summary, the key advantages of using servo motors in industrial applications include precise positioning, high torque at various speeds, fast response times, closed-loop control for accuracy and stability, a wide range of sizes and power ratings, energy efficiency, flexibility, and durability. These advantages make servo motors highly valuable for industries that require precise motion control, such as robotics, manufacturing, automation, CNC machining, and many others.

China Professional High Speed DC Servo Motor Brushless with 48V 470W   vacuum pump engine	China Professional High Speed DC Servo Motor Brushless with 48V 470W   vacuum pump engine
editor by CX 2023-12-01

China OEM High Speed DC Gear Motor Brush 42mm Planetary Gear Motor motor efficiency

Product Description

Product Pictures


Product Parameter

Brush Motor Technical Data:

Model

Voltage

Power

No-Load Current

No-Load Speed

Rated Current

Rated Speed

Rated Torque

Z42DPN2425-30S

24V

25W

0.60A

3800rpm

1.6A

3000rpm

0.080N.m

Z42DPN2430-30S

24V

30W

0.70A

4000rpm

2.0A

3000rpm

0.096N.m

Brush DC Planetary Gear Motor Technical Data-62DPN2490-30S:

Ratio

3.65

5.36

6.55

8.63

14

19

25

28

Out-put Speed(rpm)

822

560

458

348

214

158

120

107

Allowable Torque(N.m)

0.26

0.38

0.47

0.62

0.87

1.2

1.600

1.8

Reduction Stage

1

1

1

1

2

2

2

2

 

 

 

 

 

 

 

 

 

Ratio

34

45

58

67

81

91

103

119

Out-put Speed(rpm)

88

67

52

45

37

33

29

25

Allowable Torque(N.m)

2.2

2.9

3.8

3.9

4.7

5.3

6

6.9

Reduction Stage

2

2

2

3

3

3

3

3

 

 

 

 

 

 

 

 

 

Ratio

128

146

165

192

132

302

393

 

Out-put Speed(rpm)

24

21

18

16

13

9.9

7.6

 

Allowable Torque(N.m)

7.4

8.5

9.6

11.000

13.000

15.000

15

 

Reduction Stage

3

3

3

3

3

3

3

 

Product Advantages
Planetary gear reducer is a new generation of practical products independently developed by our company ,which has the following main features:

*Low noise                *Hight torque

*Low Backlash           *High stability

*High efficiency          *High input speed


Product detailsProduct Application
Related Products:
Our products have the features of small size,light weight,high bearing capacity ,long service life,smooth
operation ,low noise,large output torque,high speed ratio,high efficiency and safe performance.
It has the characteristics of power split and multi-tooth meshing.

We currently produce Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors,
Brushless DC Motors, Stepper motors, Ac Motors and High Precision Planetary Gear Box etc
.

You can email us to recommend needed motors per your specification.

Company profile


LunYee Culture:

L-Loyalty to Customers

U-Unity of working together

N-New things introduced by us in our industry

Y-Yield returns and enjoy together

E- Easy to buy

E- Easy to use

A satisfying one-stop service comes from our continuous innovation team and our rigorously-inspected sub-contracters!
Our products are widely applied to machine tools, industrial robot,textile machine,packing machine,food machine, medical appliance,CNC system and air condition and so on!

FAQ:
Q1. Can I have a sample order?

A: Yes, we can sell a sample, sit is pleased to receive a sample order to test and check the quality of products.

Q2. How long is the warranty?
A: The products come with a one-year warranty.

Q3. Can our logo be printed on this product?
A: Yes, please inform us formally before production and confirm the design firstly based on our sample.

Application: Universal
Operating Speed: High Speed
Function: Control, Driving
Casing Protection: Closed Type
Structure and Working Principle: Brush
Brand: Lunyee
Customization:
Available

|

Customized Request

Motor

The Benefits of Using a Gear Motor

A gear motor works on the principle of conservation of angular momentum. As the smaller gear covers more RPM and the larger gear produces more torque, the ratio between the two is greater than one. Similarly, a multiple gear motor follows the principle of energy conservation, with the direction of rotation always opposite to the one that is adjacent to it. It’s easy to understand the concept behind gear motors and the various types available. Read on to learn about the different types of gears and their applications.

Electric motor

The choice of an electric motor for gear motor is largely dependent on the application. There are various motor and gearhead combinations available, and some are more efficient than others. However, it is critical to understand the application requirements and select a motor that meets these needs. In this article, we’ll examine some of the benefits of using a gear motor. The pros and cons of each type are briefly discussed. You can buy new gear motors at competitive prices, but they aren’t the most reliable or durable option for your application.
To determine which motor is best for your application, you’ll need to consider the load and speed requirements. A gear motor’s efficiency (e) can be calculated by taking the input and output values and calculating their relation. On the graph below, the input (T) and output (P) values are represented as dashed lines. The input (I) value is represented as the torque applied to the motor shaft. The output (P) is the amount of mechanical energy converted. A DC gear motor is 70% efficient at 3.75 lb-in / 2,100 rpm.
In addition to the worm gear motor, you can also choose a compact DC worm gear motor with a variable gear ratio from 7.5 to 80. It has a range of options and can be custom-made for your specific application. The 3-phase AC gear motor, on the other hand, works at a rated power of one hp and torque of 1.143.2 kg-m. The output voltage is typically 220V.
Another important factor is the output shaft orientation. There are two main orientations for gearmotors: in-line and offset. In-line output shafts are most ideal for applications with high torque and short reduction ratios. If you want to avoid backlash, choose a right angle output shaft. An offset shaft can cause the output shaft to become excessively hot. If the output shaft is angled at a certain angle, it may be too large or too small.

Gear reducer

A gear reducer is a special kind of speed reducing motor, usually used in large machinery, such as compressors. These reducers have no cooling fan and are not designed to handle heavy loads. Different purposes require different service factors. For instance, a machine that requires frequent fast accelerations and occasional load spikes needs a gear reducer with a high service factor. A gear reducer that’s designed for long production shifts should be larger than a machine that uses it for short periods of time.
A gear reducer can reduce the speed of a motor by a factor of two. The reduction ratio changes the rotation speed of the receiving member. This change in speed is often required to solve problems of inertia mismatch. The torque density of a gear reducer is measured in newton meters and will depend on the motor used. The first criterion is the configuration of the input and output shafts. A gear ratio of 2:1, for example, means that the output speed has been cut in half.
Bevel gear reducers are a good option if the input and output shafts are perpendicular. This type is very robust and is perfect for situations where the angle between two axes is small. However, bevel gear reducers are expensive and require constant maintenance. They are usually used in heavy-duty conveyors and farm equipment. The correct choice of gear reducer for gear motor is crucial for the efficiency and reliability of the mechanism. To get the best gear reducer for your application, talk to a qualified manufacturer today.
Choosing a gear reducer for a gear motor can be tricky. The wrong one can ruin an entire machine, so it’s important to know the specifics. You must know the torque and speed requirements and choose a motor with the appropriate ratio. A gear reducer should also be compatible with the motor it’s intended for. In some cases, a smaller motor with a gear reducer will work better than a larger one.
Motor

Motor shaft

Proper alignment of the motor shaft can greatly improve the performance and life span of rotating devices. The proper alignment of motors and driven instruments enhances the transfer of energy from the motor to the instrument. Incorrect alignment leads to additional noise and vibration. It may also lead to premature failure of couplings and bearings. Misalignment also results in increased shaft and coupling temperatures. Hence, proper alignment is critical to improve the efficiency of the driven instrument.
When choosing the correct type of gear train for your motor, you need to consider its energy efficiency and the torque it can handle. A helical geared motor is more efficient for high output torque applications. Depending on the required speed and torque, you can choose between an in-line and a parallel helical geared motor. Both types of gears have their advantages and disadvantages. Spur gears are widespread. They are toothed and run parallel to the motor shaft.
A planetary gear motor can also have a linear output shaft. A stepping motor should not operate at too high current to prevent demagnetization, which will lead to step loss or torque drop. Ensure that the motor and gearbox output shafts are protected from external impacts. If the motor and gearbox are not protected against bumps, they may cause thread defects. Make sure that the motor shafts and rotors are protected from external impacts.
When choosing a metal for your gear motor’s motor shaft, you should consider the cost of hot-rolled bar stock. Its outer layers are more difficult to machine. This type of material contains residual stresses and other problems that make it difficult to machine. For these applications, you should choose a high-strength steel with hard outer layers. This type of steel is cheaper, but it also has size considerations. It’s best to test each material first to determine which one suits your needs.
In addition to reducing the speed of your device, a geared motor also minimizes the torque generated by your machine. It can be used with both AC and DC power. A high-quality gear motor is vital for stirring mechanisms and conveyor belts. However, you should choose a geared motor that uses high-grade gears and provides maximum efficiency. There are many types of planetary gear motors and gears on the market, and it’s important to choose the right one.
Motor

First stage gears

The first stage gears of a gear motor are the most important components of the entire device. The motor’s power transmission is 90% efficient, but there are many factors that can affect its performance. The gear ratios used should be high enough to handle the load, but not too high that they are limiting the motor’s speed. A gear motor should also have a healthy safety factor, and the lubricant must be sufficient to overcome any of these factors.
The transmission torque of the gear changes with its speed. The transmission torque at the input side of the gear decreases, transferring a small torque to the output side. The number of teeth and the pitch circle diameters can be used to calculate the torque. The first stage gears of gear motors can be categorized as spur gears, helical gears, or worm gears. These three types of gears have different torque capacities.
The first stage helical gear is the most important part of a gear motor. Its function is to transfer rotation from one gear to the other. Its output is the gearhead. The second stage gears are connected by a carrier. They work in tandem with the first stage gear to provide the output of the gearhead. Moreover, the first stage carrier rotates in the same direction as the input pinion.
Another important component is the output torque of the gearmotor. When choosing a gearmotor, consider the starting torque, running torque, output speed, overhung and shock loads, duty cycles, and more. It is crucial to choose a gearmotor with the right ratio for the application. By choosing the proper gearmotor, you will get maximum performance with minimal operating costs and increase plant productivity. For more information on first stage gears, check out our blog.
The first stage of a gear motor is composed of a set of fixed and rotating sprockets. The first stage of these gears acts as a drive gear. Its rotational mass is a limiting factor for torque. The second stage consists of a rotating shaft. This shaft rotates in the direction of the torque axis. It is also the limiting force for the motor’s torque.

China OEM High Speed DC Gear Motor Brush 42mm Planetary Gear Motor   motor efficiencyChina OEM High Speed DC Gear Motor Brush 42mm Planetary Gear Motor   motor efficiency
editor by CX 2023-06-05

China OD 60mm gearbox 12v 24 v 48 volt 2200 rpm 1000rpm high speed high torque 60 watt 80w 90w 100kg cm 50kg cm 50rpm dc gear motor manufacturer

Guarantee: 3months-1year
Model Variety: TJZ60FR
Use: Property Equipment, Cosmetic instrument, Sensible Property, Industrial equipment
Sort: Gear MOTOR
Torque: 15 N.m
Design: Permanent Magnet
Commutation: Brush
Shield Attribute: Totally Enclosed
Speed(RPM): 5~1pcs.* Our warranty period is 1 yr.* We have 5 R&D engineers can supply you professional remedies.* We have a competitive value in Chinese marketplace, or even in the complete entire world.* ten to 40 times quick supply time foundation on distinct portions.* We have CE and ROHS certifications.* Our customer provider staff will reply to you in 12 several hours. Company History Factory Genuine Landscape Item Certificates Consumers Suggestions OEM & ODM CAD layout: All components of dc equipment motor are made and drawn by our engineers. We use CAXA, NGWN to design and style various gears for our new merchandise. Solidworks is a expert 3D modeling computer software, we will style motor components and employing 3D model for assembly verification. We have a arduous solution development procedure, the basic solution growth cycle in 40-60 days Packing and shipping and delivery 1. All buy schedules are managed individually by each and every salesman 2. All components go by means of strict quality inspection 3. All concluded merchandise will be transported out after passing inspection mild weight foldable 24v 180w emb brushless geared 12 inch electric powered wheelchair hub motor 4. All items are packed in foam cartons: The sample shipping and delivery time of each expresses are as follows(for case in point to the US): * DHL 7~twelve operate days * FedEx 6~9 work days * TNT 7~twelve work times * UPS 8~11 perform days * EMS ten~18 perform days The shipping day of bulk products requirements distinct negotiation. If the sample is delayed, we will tell you in progress and validate the new delivery time. FAQ Q: Are you buying and selling organization or company ?A: We are manufacturing unit.Q: How to get?A: Ship us inquiry → Obtain our quotation → Negotiate information → Validate the sample → Sign deal/deposit → Mass creation → Cargo all set → Stability/delivery → Even more cooperationQ: How about Sample order?A: Sample is accessible for you. you should speak to us for details. After we charge you sample fee, make sure you truly feel straightforward, it would be refund when you place official buy.Q: Which shipping and delivery way is accessible?A: DHL, UPS, FedEx, TNT, EMS, China Put up,Sea are available.The other transport methods are also accessible, please get in touch with us if you want ship by the other delivery way. Q: How lengthy is the deliver[Producing] and shipping?A: Supply time is dependent on the amount you order. normally it normally takes 7-fifteen operating days.Q: My package has missing products. What can I do?A: Please get in touch with our assistance crew and we will confirm your buy with the bundle contents.We apologize for any inconveniences. Q: How to affirm the payment?A: We accept payment by T/T, PayPal, the other payment methods also could be acknowledged,Remember to contact us before you spend by the other payment techniques. Also thirty-fifty% deposit is available, the balance income should be compensated ahead of shipping.

>>>>>>>>>>>>> CZPT ac servo motor GYS751D5-RB2 750w ac servo motor >Back to Homepage

How to Maximize Gear Motor Reliability

A gearmotor is a mechanical device used to transmit torque from one location to another. As its name implies, it is designed to rotate one object relative to another. Its main use is to transmit torque from one point to another. The most common types of gear motors are: worm, spur, and helical. Each of these has specific functions and can be used for a variety of applications. Reliability is also an important factor to consider when choosing a gearmotor.

Applications of a gear motor

Despite its small size, a gear motor has many applications. These include heavy machinery lifts, hospital beds, and power recliners. It is also found in many everyday products, such as electromechanical clocks and cake mixers. Its versatility allows it to produce a high force from a small electric motor. Here are some of its most common uses. You can also find a gear motor in many household appliances and vehicles.
Before selecting a gearmotor, consider the specifications of the machine you need to power. You should consider its size, weight, and ambient conditions, which include temperature regimes, noise levels, and contaminating sources. You should also take into account the envelope size, mounting method, and orientation. Other considerations include the expected service life, maintenance scope, and control type. The most suitable gearmotor for your specific application will be one that can handle the load.
The motor and gearbox types can be mixed and matched, depending on the application. A three-phase asynchronous motor and a permanent magnet synchronous servomotor are common choices for these devices. The type of motor and gearbox combination you choose will determine the power supply, the efficiency of the motor, and cost. Once you understand the application, it will be easy to integrate a gear motor into your system.
When used in industrial applications, gear motors are effective for reducing the speed of rotating shafts. One third of all industrial electric motor systems use gearing to reduce output speed. They can also save energy, which benefits the workers who operate them. In fact, industrial electric motor systems are responsible for nearly one-tenth of the carbon dioxide emissions that are produced by fossil-fueled power plants. Fortunately, efficiency and reliability are just two of the benefits of using gear motors.
Motor

Types

Before choosing a gearmotor, it is important to understand its specifications. The key factors to consider are the size, weight, and noise level of the gearmotor. Additionally, the power, torque, and speed of the motor are important factors. Specifications are also important for its operating environment, such as the temperature and the level of ingress protection. Finally, it is important to determine its duty cycle to ensure it will operate properly. To choose a suitable gearmotor, consult the specifications of your application.
Some common applications of gearmotors include packaging equipment, conveyors, and material handling applications. They also come with several advantages, including their ability to control both position and speed. This makes them ideal for applications where speed and positioning are crucial. Parallel-shaft gear units, for instance, are commonly used in conveyors, material handling, and steel mills. They are also able to operate in high-precision manufacturing. For these reasons, they are the most popular type of gearmotor.
There are three common types of gears. Helical gears have teeth that are inclined at 90 degrees to the axis of rotation, making them more efficient. Helicoidal gears, meanwhile, have a lower noise level and are therefore preferred for applications requiring high torque. Worm gears are preferred for applications where torque and speed reduction are important, and worm gears are suited for those conditions. They also have advantages over spur gears and worm gears.
The application of a gear motor is almost limitless. From heavy machine lifts to hospital bed lifting mechanisms, gear motors make it possible to use a small rotor at a high speed. Their lightweight construction also allows them to move heavy loads, such as cranes, but they do so slowly. Gear motors are an excellent choice in applications where space is an issue. A few common applications are discussed below. When choosing a gear motor, remember to choose the best size and application for your needs.
Motor

Functions

A gearmotor’s speed is directly proportional to the gear ratio. By dividing the input speed by the gear ratio, the output speed can be determined. Gear ratios above one reduce speed, while gear ratios below one increase speed. Efficiency of a gearmotor is defined as its ability to transfer energy through its gearbox. This efficiency factor takes into account losses from friction and slippage. Most gearmotor manufacturers will provide this curve upon request.
There are several factors that must be considered when choosing a gearmotor. First, the application must meet the desired speed and torque. Second, the output shaft must rotate in the desired direction. Third, the load must be properly matched to the gearmotor. Lastly, the operating environment must be considered, including the ambient temperature and the level of protection. These details will help you find the perfect gearmotor. You can compare various types of gear motors on this page and choose the one that will meet your needs.
The micro-DC gear motor is one of the most versatile types of geared motors. These motors are widely used in intelligent automobiles, robotics, logistics, and the smart city. Other applications include precision instruments, personal care tools, and cameras. They are also commonly found in high-end automotives and are used in smart cities. They also find use in many fields including outdoor adventure equipment, photography equipment, and electronics. The benefits of micro-DC gear motors are many.
The main function of a gear motor is to reduce the speed of a rotating shaft. Small electric clocks, for example, use a synchronous motor with a 1,200-rpm output speed to drive the hour, minute, and second hands. While the motor is small, the force it exerts is enormous, so it’s crucial to ensure that the motor isn’t over-powered. There is a high ratio between the input torque and the output torque.

Reliability

The reliability of a gear motor is dependent on a number of factors, including material quality, machining accuracy, and operating conditions. Gear failure is often more serious than surface fatigue, and can compromise personal safety. Reliability is also affected by the conditions of installation, assembly, and usage. The following sections provide an overview of some important factors that impact gear motor reliability. This article provides some tips to maximize gear motor reliability.
First and foremost, make sure you’re buying from a reliable supplier. Gear motors are expensive, and there is no standardization of the sizes. If a gear breaks, replacing it can take a lot of time. In the long run, reliability wins over anything. But this doesn’t mean that you can ignore the importance of gears – the quality of a gear motor is more important than how long it lasts.
Motor

Cost

The cost of a gear motor is relatively low compared to that of other forms of electric motors. This type of motor is commonly used in money counters, printers, smart homes, and automation equipment. A DC gear motor is also commonly used in automatic window machines, glass curtain walls, and banknote vending machines. There are many advantages to using a gear motor. Here are a few of them. Read on to learn more about them.
Speed management is another benefit of a gear motor. The motors tend to have less wear and tear than other motors, which means less frequent replacements. Additionally, many gear motors are easy to install and require less maintenance, which also helps reduce the overall cost of ownership. Lastly, because noise is a common concern for many electronic OEMs, DC gear motors are often quieter than their counterparts. For these reasons, they are often used in industrial settings.
Another advantage of an electric gear motor is its size and power. They are typically designed for 12V, 24V, and 48V voltages and 200-watt power. Their rated speed is 3000 rpm and their torque is 0.64 Nm. They are also more reliable than their AC counterparts and are ideal for many industrial applications. They have a high ratio of three to two, which makes them ideal for a variety of applications.
A gear motor is an electric motor that is coupled with a gear train. It uses AC or DC power, and is often called a gear reducer. The main purpose of these gear reducers is to multiply torque, while maintaining compact size and overall efficiency. However, the efficiency of a gear motor is also affected by ambient temperature and lubricants. If the gear motor is installed in the wrong location, it may be ineffective and result in premature failure of the machine.

China OD 60mm gearbox 12v 24 v 48 volt 2200 rpm 1000rpm high speed high torque 60 watt 80w 90w 100kg cm 50kg cm 50rpm dc gear motor     manufacturer China OD 60mm gearbox 12v 24 v 48 volt 2200 rpm 1000rpm high speed high torque 60 watt 80w 90w 100kg cm 50kg cm 50rpm dc gear motor     manufacturer
editor by czh 2023-02-20

China High Speed 22mm Micro Planetary DC Brushless Motor dc motor

Product Description

Substantial Speed 22mm Micro Planetary DC Brushless Motor

Design A

Design B                          

Note: We only present many motor designs, if these models are not what you want, make sure you freely inform us about your requirement. We will supply you with a ideal motor answer and cost before long.

Our Workshop

Other Motors

Certificates

FAQ

one Q: What is actually your MOQ?
   A: 1 unit is satisfactory.  

2 Q: What about your guarantee?
 
 A: A single yr.

3 Q: Do you offer OEM service with client-emblem?
   A: Yes, we could do OEM orders, but we mostly focus on our very own manufacturer.

4 Q: How about your payment phrases?
   
A: TT, western union and Paypal. one hundred% payment in progress for orders considerably less $5,000. 30% deposit and stability just before shipping for orders above $5,000.

5 Q: How about your packing?
   
A: Carton, Plywood case and foam within. If you want much more, we can pack all the merchandise with pallet. 

6 Q: What data need to be offered, if I purchase from you?
   
A: Rated power, gearbox ratio, enter pace, mounting situation. Much more information, greater!

seven Q: How do you deliver?
   
A: We will assess and choose the most ideal methods of shipping by sea, air or categorical courier.

We hope you will take pleasure in cooperating with us.

US $10-20
/ Piece
|
1 Piece

(Min. Order)

###

Application: Universal, Industrial, Household Appliances, Power Tools
Operating Speed: High Speed
Function: Driving
Casing Protection: Protection Type
Number of Poles: 8
Structure and Working Principle: Brushless

###

Samples:
US$ 20/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:
US $10-20
/ Piece
|
1 Piece

(Min. Order)

###

Application: Universal, Industrial, Household Appliances, Power Tools
Operating Speed: High Speed
Function: Driving
Casing Protection: Protection Type
Number of Poles: 8
Structure and Working Principle: Brushless

###

Samples:
US$ 20/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

Benefits of a Planetary Motor

A planetary motor has many benefits. Its compact design and low noise makes it a good choice for any application. Among its many uses, planetary gear motors are found in smart cars, consumer electronics, intelligent robots, communication equipment, and medical technology. They can even be found in smart homes! Read on to discover the benefits of a planetary gear motor. You’ll be amazed at how versatile and useful it is!
Motor

Self-centering planet gears ensure a symmetrical force distribution

A planetary motor is a machine with multiple, interlocking planetary gears. The output torque is inversely proportional to the diameters of the planets, and the transmission size has no bearing on the output torque. A torsional stress analysis of the retaining structure for this type of motor found a maximum shear stress of 64 MPa, which is equivalent to a safety factor of 3.1 for 6061 aluminum. Self-centering planet gears are designed to ensure a symmetrical force distribution throughout the transmission system, with the weakest component being the pinions.
A planetary gearbox consists of ring and sun gears. The pitch diameters of ring and planet gears are nearly equal. The number of teeth on these gears determines the average gear-ratio per output revolution. This error is related to the manufacturing precision of the gears. The effect of this error is a noise or vibration characteristic of the planetary gearbox.
Another design for a planetary gearbox is a traction-based variant. This design eliminates the need for timing marks and other restrictive assembly conditions. The design of the ring gear is similar to that of a pencil sharpener mechanism. The ring gear is stationary while planet gears extend into cylindrical cutters. When placed on the sun’s axis, the pencil sharpening mechanism revolves around the ring gear to sharpen the pencil.
The JDS eliminates the need for conventional planetary carriers and is mated with the self-centering planet gears by dual-function components. The dual-function components synchronize the rolling motion and traction of the gears. They also eliminate the need for a carrier and reduce the force distribution between the rotor and stator.

Metal gears

A planetary motor is a type of electric drive that uses a series of metal gears. These gears share a load attached to the output shaft to generate torque. The planetary motor is often CNC controlled, with extra-long shafts, which allow it to fit into very compact designs. These gears are available in sizes from seven millimeters to 12 millimeters. They can also be fitted with encoders.
Planetary gearing is widely used in various industrial applications, including automobile transmissions, off-road transmissions, and wheel drive motors. They are also used in bicycles to power the shift mechanism. Another use for planetary gearing is as a powertrain between an internal combustion engine and an electric motor. They are also used in forestry applications, such as debarking equipment and sawing. They can be used in other industries as well, such as pulp washers and asphalt mixers.
Planetary gear sets are composed of three types of gears: a sun gear, planet gears, and an outer ring. The sun gear transfers torque to the planet gears, and the planet gears mesh with the outer ring gear. Planet carriers are designed to deliver high-torque output at low speeds. These gears are mounted on carriers that are moved around the ring gear. The planet gears mesh with the ring gears, and the sun gear is mounted on a moveable carrier.
Plastic planetary gear motors are less expensive to produce than their metal counterparts. However, plastic gears suffer from reduced strength, rigidity, and load capacity. Metal gears are generally easier to manufacture and have less backlash. Plastic planetary gear motor bodies are also lighter and less noisy. Some of the largest plastic planetary gear motors are made in collaboration with leading suppliers. When buying a plastic planetary gear motor, be sure to consider what materials it is made of.
Motor

Encoder

The Mega Torque Planetary Encoder DC Geared Motor is designed with a Japanese Mabuchi motor RS-775WC, a 200 RPM base motor. It is capable of achieving stall torque at low speeds, which is impossible to achieve with a simple DC motor. The planetary encoder provides five pulses per revolution, making it perfect for applications requiring precise torque or position. This motor requires an 8mm hex coupling for proper use.
This encoder has a high resolution and is suitable for ZGX38REE, ZGX45RGG and ZGX50RHH. It features a magnetic disc and poles and an optical disc to feed back signals. It can count paulses as the motor passes through a hall on the circuit board. Depending on the gearbox ratio, the encoder can provide up to two million transitions per rotation.
The planetary gear motor uses a planetary gear system to distribute torque in synchrony. This minimizes the risk of gear failure and increases the overall output capacity of the device. On the other hand, a spur gear motor is a simpler design and cheaper to produce. The spur gear motor works better for lower torque applications as each gear bears all the load. As such, the torque capacity of the spur gear motor is lower than that of a planetary gear motor.
The REV UltraPlanetary gearbox is designed for FTC and has three different output shaft options. The output shaft is made of 3/8-inch hex, allowing for flexible shaft replacement. These motors are a great value as they can be used to meet a wide range of power requirements. The REV UltraPlanetary gearbox and motor are available for very reasonable prices and a female 5mm hex output shaft can be used.

Durability

One of the most common questions when selecting a planetary motor is “How durable is it?” This is a question that’s often asked by people. The good news is that planetary motors are extremely durable and can last for a long time if properly maintained. For more information, read on! This article will cover the durability and efficiency of planetary gearmotors and how you can choose the best one for your needs.
First and foremost, planetary gear sets are made from metal materials. This increases their lifespan. The planetary gear set is typically made of metals such as nickel-steel and steel. Some planetary gear motors use plastic. Steel-cut gears are the most durable and suitable for applications that require more torque. Nickel-steel gears are less durable, but are better able to hold lubricant.
Durability of planetary motor gearbox is important for applications requiring high torque versus speed. VEX VersaPlanetary gearboxes are designed for FRC(r) use and are incredibly durable. They are expensive, but they are highly customizable. The planetary gearbox can be removed for maintenance and replacement if necessary. Parts for the gearbox can be purchased separately. VEX VersaPlanetary gearboxes also feature a pinion clamped onto the motor shaft.
Dynamic modeling of the planetary gear transmission system is important for understanding its durability. In previous studies, uncoupled and coupled meshing models were used to investigate the effect of various design parameters on the vibration characteristics of the planetary gear system. This analysis requires considering the role of the mesh stiffness, structure stiffness, and moment of inertia. Moreover, dynamic models for planetary gear transmission require modeling the influence of multiple parameters, such as mesh stiffness and shaft location.
Motor

Cost

The planetary gear motor has multiple contact points that help the rotor rotate at different speeds and torques. This design is often used in stirrers and large vats of liquid. This type of motor has a low initial cost and is more commonly found in low-torque applications. A planetary gear motor has multiple contact points and is more effective for applications requiring high torque. Gear motors are often found in stirring mechanisms and conveyor belts.
A planetary gearmotor is typically made from four mechanically linked rotors. They can be used for various applications, including automotive and laboratory automation. The plastic input stage gears reduce noise at higher speeds. Steel gears can be used for high torques and a modified lubricant is often added to reduce weight and mass moment of inertia. Its low-cost design makes it an excellent choice for robots and other applications.
There are many different types of planetary gear motors available. A planetary gear motor has three gears, the sun gear and planet gears, with each sharing equal amounts of work. They are ideal for applications requiring high torque and low-resistance operation, but they require more parts than their single-stage counterparts. The steel cut gears are the most durable, and are often used in applications that require high speeds. The nickel-steel gears are more absorptive, which makes them better for holding lubricant.
A planetary gear motor is a high-performance electrical vehicle motor. A typical planetary gear motor has a 3000 rpm speed, a peak torque of 0.32 Nm, and is available in 24V, 36V, and 48V power supply. It is also quiet and efficient, requiring little maintenance and offering greater torque to a modern electric car. If you are thinking of buying a planetary gear motor, be sure to do a bit of research before purchasing one.

China High Speed 22mm Micro Planetary DC Brushless Motor     dc motor	China High Speed 22mm Micro Planetary DC Brushless Motor     dc motor
editor by czh 2022-12-17

China 56mm Low Speed High Torque DC Planetary Gear Brushless Motor Long Lifetime motor driver

Product Description

A. Specification of 56mm High Torque 20Nm DC Brushless Motor with Planet Gearbox:

Voltage: 12v/24v
Speed: 4-1000rpm
Torque: 0.5-90N.m
Typical applications:  caravan, lifting device, working machine, sliding door, etc.

Note: The data sheet is only for reference, We can make the motor according to your requirement after Evaluation

Other Size Planetary Gear Motor Details:

BRUSH 16mm PG16M050  Click for more details
22mm PG22M180  Click for more details
25mm PG25M370  Click for more details
28mm PG28M395  Click for more details
32mm PG32GR  Click for more details
PG32M555  Click for more details
36mm PG36GR  Click for more details
PG36M555  Click for more details
42mm PG42M775 Click for more details
45mm PG45M775  Click for more details
PG45MZY45  Click for more details
56mm PG56MZY58  Click for more details
PG56-63ZY125  Click for more details
72mm PG72-71ZY110  Click for more details
82mm PG82-80ZY115 Click for more details
BRUSHLESS 25mm PG25BL25 Click for more details
28mm PG28BL28  Click for more details
32mm PG32BL32  Click for more details
36mm PG36BL36  Click for more details
42mm PG42BL42  Click for more details
56mm PG56-57ZWN55 Click for more details
Didn’t find the right model? Send me your requirements! →

B. Company Capacity

HangZhou CZPT Co. Ltd is a manufacturer and exporter of various of motors with over 10 years experience.
Our product ranges include:
1) DC Brush motor: 6-130mm diameter, 0.01-1000W output power
2) DC Spur Gear Motor: 12-110mm diameter, 0.1-300W output power
3) DC Planeary Gear Motor: 10-82mm diameter, 0.1-100W output power 
4) Brushless DC Motor: 28-110mm, 5-1500W output power 
5) Stepper Motor: NEMA 08 to NEMA 43, Can with gearbox and lead screw
6) Servo Motor: 42mm to 130mm diameter, 50-4000w 
7) AC Gear Motor: 49 to 100mm diameter, 6-140 output power 

1. Production Line:

2. Testing Equipment:

3. Certificates:

4. Customer Visits:

6. FAQ:

Q: What’s your main products?
A:We currently produce Brushed Dc Motors, Brushed Dc gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors and Ac Motors etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.

Q:How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed life time and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.

Q: Do you have customized service for your standard motors?
A:Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.

Q:Do you have individual design service for motors?
A:Yes, we would like to design motors individually for our customers, but it may need some CZPT charge and design charge. 

Q:Can I have samples for testing first?
A:Yes, definitely you can. After confirmed the needed motor specs, we will quote and provide a proforma invoice for samples, once we get the payment, we will get a PASS from our account department to proceed samples accordingly.

Q:How do you make sure motor quality?
A:We have our own inspection procedures: for incoming materials, we have signed sample and drawing to make sure qualified incoming materials; for production process, we have tour inspection in the process and final inspection to make sure qualified products before shipping.

Q:What’s your lead time?
A:Generally speaking, our regular standard product will need 25-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depends on the specific orders

Q:What’s your payment term?
A:For all our new customers, we will need 40% deposite, 60% paid before shipment.

Q:When will you reply after got my inquiries?
A:We will response within 24 hours once get your inquires.

Q:How can I trust you to make sure my money is safe?
A:We are certified by the third party SGS and we have exported to over 85 countries up to June.2017. You can check our reputation with our current customers in your country (if our customers do not mind), or you can order via alibaba to get trade assurance from alibaba to make sure your money is safe.

Q:What’s the minimum order quantity?
A:Our minimum order quantity depends on different motor models, please email us to check. Also, we usually do not accept personal use motor orders. 

Q:What’s your shipping method for motors?
A:For samples and packages less than 100kg, we usually suggest express shipping; For heavy packages, we usually suggest air shipping or sea shipping. But it all depends on our customers’ needs.

Q:What certifications do you have?
A:We currently have CE and ROSH certifications.

Q:Can you send me your price list?
A:Since we have hundreds of different products, and price varies per different specifications, we are not CZPT to offer a price list. But we can quote within 24 hours once got your inquirues to make sure you can get the price in time.

Q:Can I visit your company?
A:Yes, welcome to visit our company, but please let us know at least 2 weeks in advance to help us make sure no other meetings during the day you visit us. Thanks!

Weclome contact with us if have any questions about this motor or other products!

Application: Universal, Household Appliances, Power Tools
Operating Speed: Low Speed
Function: Driving
Casing Protection: Closed Type
Structure and Working Principle: Brushless
Type: DC Gear Motor

###

Samples:
US$ 61/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

BRUSH 16mm PG16M050  Click for more details
22mm PG22M180  Click for more details
25mm PG25M370  Click for more details
28mm PG28M395  Click for more details
32mm PG32GR  Click for more details
PG32M555  Click for more details
36mm PG36GR  Click for more details
PG36M555  Click for more details
42mm PG42M775 Click for more details
45mm PG45M775  Click for more details
PG45MZY45  Click for more details
56mm PG56MZY58  Click for more details
PG56-63ZY125  Click for more details
72mm PG72-71ZY110  Click for more details
82mm PG82-80ZY115 Click for more details
BRUSHLESS 25mm PG25BL25 Click for more details
28mm PG28BL28  Click for more details
32mm PG32BL32  Click for more details
36mm PG36BL36  Click for more details
42mm PG42BL42  Click for more details
56mm PG56-57ZWN55 Click for more details
Didn’t find the right model? Send me your requirements! →
Application: Universal, Household Appliances, Power Tools
Operating Speed: Low Speed
Function: Driving
Casing Protection: Closed Type
Structure and Working Principle: Brushless
Type: DC Gear Motor

###

Samples:
US$ 61/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

BRUSH 16mm PG16M050  Click for more details
22mm PG22M180  Click for more details
25mm PG25M370  Click for more details
28mm PG28M395  Click for more details
32mm PG32GR  Click for more details
PG32M555  Click for more details
36mm PG36GR  Click for more details
PG36M555  Click for more details
42mm PG42M775 Click for more details
45mm PG45M775  Click for more details
PG45MZY45  Click for more details
56mm PG56MZY58  Click for more details
PG56-63ZY125  Click for more details
72mm PG72-71ZY110  Click for more details
82mm PG82-80ZY115 Click for more details
BRUSHLESS 25mm PG25BL25 Click for more details
28mm PG28BL28  Click for more details
32mm PG32BL32  Click for more details
36mm PG36BL36  Click for more details
42mm PG42BL42  Click for more details
56mm PG56-57ZWN55 Click for more details
Didn’t find the right model? Send me your requirements! →

How to Maximize Gear Motor Reliability

A gearmotor is a mechanical device used to transmit torque from one location to another. As its name implies, it is designed to rotate one object relative to another. Its main use is to transmit torque from one point to another. The most common types of gear motors are: worm, spur, and helical. Each of these has specific functions and can be used for a variety of applications. Reliability is also an important factor to consider when choosing a gearmotor.

Applications of a gear motor

Despite its small size, a gear motor has many applications. These include heavy machinery lifts, hospital beds, and power recliners. It is also found in many everyday products, such as electromechanical clocks and cake mixers. Its versatility allows it to produce a high force from a small electric motor. Here are some of its most common uses. You can also find a gear motor in many household appliances and vehicles.
Before selecting a gearmotor, consider the specifications of the machine you need to power. You should consider its size, weight, and ambient conditions, which include temperature regimes, noise levels, and contaminating sources. You should also take into account the envelope size, mounting method, and orientation. Other considerations include the expected service life, maintenance scope, and control type. The most suitable gearmotor for your specific application will be one that can handle the load.
The motor and gearbox types can be mixed and matched, depending on the application. A three-phase asynchronous motor and a permanent magnet synchronous servomotor are common choices for these devices. The type of motor and gearbox combination you choose will determine the power supply, the efficiency of the motor, and cost. Once you understand the application, it will be easy to integrate a gear motor into your system.
When used in industrial applications, gear motors are effective for reducing the speed of rotating shafts. One third of all industrial electric motor systems use gearing to reduce output speed. They can also save energy, which benefits the workers who operate them. In fact, industrial electric motor systems are responsible for nearly one-tenth of the carbon dioxide emissions that are produced by fossil-fueled power plants. Fortunately, efficiency and reliability are just two of the benefits of using gear motors.
Motor

Types

Before choosing a gearmotor, it is important to understand its specifications. The key factors to consider are the size, weight, and noise level of the gearmotor. Additionally, the power, torque, and speed of the motor are important factors. Specifications are also important for its operating environment, such as the temperature and the level of ingress protection. Finally, it is important to determine its duty cycle to ensure it will operate properly. To choose a suitable gearmotor, consult the specifications of your application.
Some common applications of gearmotors include packaging equipment, conveyors, and material handling applications. They also come with several advantages, including their ability to control both position and speed. This makes them ideal for applications where speed and positioning are crucial. Parallel-shaft gear units, for instance, are commonly used in conveyors, material handling, and steel mills. They are also able to operate in high-precision manufacturing. For these reasons, they are the most popular type of gearmotor.
There are three common types of gears. Helical gears have teeth that are inclined at 90 degrees to the axis of rotation, making them more efficient. Helicoidal gears, meanwhile, have a lower noise level and are therefore preferred for applications requiring high torque. Worm gears are preferred for applications where torque and speed reduction are important, and worm gears are suited for those conditions. They also have advantages over spur gears and worm gears.
The application of a gear motor is almost limitless. From heavy machine lifts to hospital bed lifting mechanisms, gear motors make it possible to use a small rotor at a high speed. Their lightweight construction also allows them to move heavy loads, such as cranes, but they do so slowly. Gear motors are an excellent choice in applications where space is an issue. A few common applications are discussed below. When choosing a gear motor, remember to choose the best size and application for your needs.
Motor

Functions

A gearmotor’s speed is directly proportional to the gear ratio. By dividing the input speed by the gear ratio, the output speed can be determined. Gear ratios above one reduce speed, while gear ratios below one increase speed. Efficiency of a gearmotor is defined as its ability to transfer energy through its gearbox. This efficiency factor takes into account losses from friction and slippage. Most gearmotor manufacturers will provide this curve upon request.
There are several factors that must be considered when choosing a gearmotor. First, the application must meet the desired speed and torque. Second, the output shaft must rotate in the desired direction. Third, the load must be properly matched to the gearmotor. Lastly, the operating environment must be considered, including the ambient temperature and the level of protection. These details will help you find the perfect gearmotor. You can compare various types of gear motors on this page and choose the one that will meet your needs.
The micro-DC gear motor is one of the most versatile types of geared motors. These motors are widely used in intelligent automobiles, robotics, logistics, and the smart city. Other applications include precision instruments, personal care tools, and cameras. They are also commonly found in high-end automotives and are used in smart cities. They also find use in many fields including outdoor adventure equipment, photography equipment, and electronics. The benefits of micro-DC gear motors are many.
The main function of a gear motor is to reduce the speed of a rotating shaft. Small electric clocks, for example, use a synchronous motor with a 1,200-rpm output speed to drive the hour, minute, and second hands. While the motor is small, the force it exerts is enormous, so it’s crucial to ensure that the motor isn’t over-powered. There is a high ratio between the input torque and the output torque.

Reliability

The reliability of a gear motor is dependent on a number of factors, including material quality, machining accuracy, and operating conditions. Gear failure is often more serious than surface fatigue, and can compromise personal safety. Reliability is also affected by the conditions of installation, assembly, and usage. The following sections provide an overview of some important factors that impact gear motor reliability. This article provides some tips to maximize gear motor reliability.
First and foremost, make sure you’re buying from a reliable supplier. Gear motors are expensive, and there is no standardization of the sizes. If a gear breaks, replacing it can take a lot of time. In the long run, reliability wins over anything. But this doesn’t mean that you can ignore the importance of gears – the quality of a gear motor is more important than how long it lasts.
Motor

Cost

The cost of a gear motor is relatively low compared to that of other forms of electric motors. This type of motor is commonly used in money counters, printers, smart homes, and automation equipment. A DC gear motor is also commonly used in automatic window machines, glass curtain walls, and banknote vending machines. There are many advantages to using a gear motor. Here are a few of them. Read on to learn more about them.
Speed management is another benefit of a gear motor. The motors tend to have less wear and tear than other motors, which means less frequent replacements. Additionally, many gear motors are easy to install and require less maintenance, which also helps reduce the overall cost of ownership. Lastly, because noise is a common concern for many electronic OEMs, DC gear motors are often quieter than their counterparts. For these reasons, they are often used in industrial settings.
Another advantage of an electric gear motor is its size and power. They are typically designed for 12V, 24V, and 48V voltages and 200-watt power. Their rated speed is 3000 rpm and their torque is 0.64 Nm. They are also more reliable than their AC counterparts and are ideal for many industrial applications. They have a high ratio of three to two, which makes them ideal for a variety of applications.
A gear motor is an electric motor that is coupled with a gear train. It uses AC or DC power, and is often called a gear reducer. The main purpose of these gear reducers is to multiply torque, while maintaining compact size and overall efficiency. However, the efficiency of a gear motor is also affected by ambient temperature and lubricants. If the gear motor is installed in the wrong location, it may be ineffective and result in premature failure of the machine.

China 56mm Low Speed High Torque DC Planetary Gear Brushless Motor Long Lifetime     motor driver	China 56mm Low Speed High Torque DC Planetary Gear Brushless Motor Long Lifetime     motor driver
editor by czh 2022-11-30

China factory High Speed 140 mini DC brush motor 3V factory price fan motor small round DC motors R140 RE-140 near me manufacturer

Model Number: KRE-140
Warranty: 3months-1year
Type: brush, Micro Motor
Customized: Yes
Rated Speed (r/min): 6000rpm
Rated Power: 0.06
Nominal Voltage: 6v
Application: toy
Number of Poles: 3
Usage: Home Appliance
Certification: RoHS, rosh
Commutation: Brush
Protect Feature: Totally Enclosed
Efficiency: IE 1
Packaging Details: Standard carton,1000pcs/carton.Can be customized per requirements.
Port: HangZhou/Hongkong

Electric shaver hair clipper home appliance small micro motor rf rc 300 dc motorKRF-300 12v electric motor , High Speed Vibration Motor for Fan Motor 3.3V DVD Player Motor Volt1.9vNo Load Speed3500rpmRated Speed2740rpmRated Torque3.9g.cmApplicationRobot , door lock , toy, cabinet lock,Fan, DVD Player SPECIFICATION:1. Voltage: DC 2.4V2. No load speed: 8300±10%rpm3. No load current: 0.016A4. Diameter 20mm, length 32mm, shaft dia 2.0mm5. Material: plastic gear and metal DC motor6. Weight: 32g Approx7. Application:Robot, Bike lock, Home Appliance, Door Lock etc8. Customized,Adjust the performance at free(voltage, speed, torque)

  • Kegu Motor Provide intelligent lock solution
  • Special imported steel for gear material, minimum modulus (0.15 mode), ultra-low noise, high reliability.The motor adopts highanti-oxidation commutator and brush material, which hasthe characteristics of smooth operation, long life and small vibration. * High Torque * Low Noise * Longer life time up to 200,000 times unlock Detailed Images This series of motors are used in intelligent switch, smart door lock, fingerprint lock driver.180 DC motor, 180 vibration motor Size Information Drawing of KRF-300 24mm DC motor Full range of precision gearbox, diameters 6mm,8mm,10mm,12mm,13mm,16mm,20mm,22mm,24mm,28mm,32mm,36mm,37mm,42mm,48mm, output speed 5-3000rpm,reduction ratio 5-1500, output torque 1g.cm to 50kg.cm Packing&Shipping After Sales Service The reliability and stability of the product is an important index to evaluate the technical level of the product.In order to accurately analyze, evaluate and verify the performance of the product. So Kegu motor will reply customer in 2 days after receivecomplain from customer. Engineer team analyze the reasons according to customer complain and evaluate manufacturing process.After confirm the motor issue,customer can return defect motor, we will ship out all motors after repair motors. Company Introduction Shen Zhen Ke Gu Technology Co.,Ltd, it is a high-tech private enterprise integrating research, development, production and sales of various types of miniature DC motors, precision gearbox, micro transmission of system. We also provide the drive solutions for customers from design, components manufacturing and assembly.The company strictly implements the IS9001:2015 management system. Products are widely used in automotive,communications equipment,smart home,medical equipment, intelligent security,household appliances,western kitchen equipment,machinery and electronics and other high-end transmission structures,products are exported to more than 50 countries and regions at home and abroad. Our Services & Strength R&D team is committed to designing and developing micro drive systems for many years and providing drive system solutions for customers.Provide customized, design, development, production and assembly services of micro gear transmission system. Certifications FAQ Q:1.What kind of motors you can provide?A:Full range of precision gearbox, diameters 6mm,8mm,10mm,12mm,13mm,16mm,20mm,22mm,24mm,28mm,32mm,36mm,37mm,42mm,48mm, output speed 5-3000rpm,reduction ratio 5-1500, output torque 1g.cm to 50kg.cmQ:2. Can you send me a price list?A: For all of our motors, they are customized based on different requirements like lifetime, noise, voltage, and shaft etc. The price also varies according to annual quantity. So it’s really difficult for us to provide a price list. If you can share yourdetailed requirements and annual quantity, we’ll see what offer we can provide.Q:3. What’s the lead time for regular order?A: For orders, the standard lead time is 25-40 days and this time can be shorter or longer based on different model, period and quantity.Q:4. Is it possible for you to develop new motors if we can provide tooling cost?A: Yes. Please kindly share the detailed requirements like performance, size, annual quantity, target price etc. Then we’ll make our evaluation to see if we can arrange or not.Q:5. Can I get some samples?A: It depends. If only a few samples for personal use or replacement, I am afraid it’ll be difficult for us to provide because all of our motors are custom made and no stock available if there is no further needs. If just sample testing before the official order and our MOQ, price and other terms are acceptable, we’d love to provide samples.

    The Basics of a Planetary Motor

    A Planetary Motor is a type of gearmotor that uses multiple planetary gears to deliver torque. This system minimizes the chances of failure of individual gears and increases output capacity. Compared to the planetary motor, the spur gear motor is less complex and less expensive. However, a spur gear motor is generally more suitable for applications requiring low torque. This is because each gear is responsible for the entire load, limiting its torque.

    Self-centering planetary gears

    This self-centering mechanism for a planetary motor is based on a helical arrangement. The helical structure involves a sun-planet, with its crown and slope modified. The gears are mounted on a ring and share the load evenly. The helical arrangement can be either self-centering or self-resonant. This method is suited for both applications.
    A helical planetary gear transmission is illustrated in FIG. 1. A helical configuration includes an output shaft 18 and a sun gear 18. The drive shaft extends through an opening in the cover to engage drive pins on the planet carriers. The drive shaft of the planetary gears can be fixed to the helical arrangement or can be removable. The transmission system is symmetrical, allowing the output shaft of the planetary motor to rotate radially in response to the forces acting on the planet gears.
    A flexible pin can improve load sharing. This modification may decrease the face load distribution, but increases the (K_Hbeta) parameter. This effect affects the gear rating and life. It is important to understand the effects of flexible pins. It is worth noting that there are several other disadvantages of flexible pins in helical PGSs. The benefits of flexible pins are discussed below.
    Using self-centering planetary gears for a helical planetary motor is essential for symmetrical force distribution. These gears ensure the symmetry of force distribution. They can also be used for self-centering applications. Self-centering planetary gears also guarantee the proper force distribution. They are used to drive a planetary motor. The gearhead is made of a ring gear, and the output shaft is supported by two ball bearings. Self-centering planetary gears can handle a high torque input, and can be suited for many applications.
    To solve for a planetary gear mechanism, you need to find its pitch curve. The first step is to find the radius of the internal gear ring. A noncircular planetary gear mechanism should be able to satisfy constraints that can be complex and nonlinear. Using a computer, you can solve for these constraints by analyzing the profile of the planetary wheel’s tooth curve.
    Motor

    High torque

    Compared to the conventional planetary motors, high-torque planetary motors have a higher output torque and better transmission efficiency. The high-torque planetary motors are designed to withstand large loads and are used in many types of applications, such as medical equipment and miniature consumer electronics. Their compact design makes them suitable for small space-saving applications. In addition, these motors are designed for high-speed operation.
    They come with a variety of shaft configurations and have a wide range of price-performance ratios. The FAULHABER planetary gearboxes are made of plastic, resulting in a good price-performance ratio. In addition, plastic input stage gears are used in applications requiring high torques, and steel input stage gears are available for higher speeds. For difficult operating conditions, modified lubrication is available.
    Various planetary gear motors are available in different sizes and power levels. Generally, planetary gear motors are made of steel, brass, or plastic, though some use plastic for their gears. Steel-cut gears are the most durable, and are ideal for applications that require a high amount of torque. Similarly, nickel-steel gears are more lubricated and can withstand a high amount of wear.
    The output torque of a high-torque planetary gearbox depends on its rated input speed. Industrial-grade high-torque planetary gearboxes are capable of up to 18000 RPM. Their output torque is not higher than 2000 nm. They are also used in machines where a planet is decelerating. Their working temperature ranges between 25 and 100 degrees Celsius. For best results, it is best to choose the right size for the application.
    A high-torque planetary gearbox is the most suitable type of high-torque planetary motor. It is important to determine the deceleration ratio before buying one. If there is no product catalog that matches your servo motor, consider buying a close-fitting high-torque planetary gearbox. There are also high-torque planetary gearboxes available for custom-made applications.
    Motor

    High efficiency

    A planetary gearbox is a type of mechanical device that is used for high-torque transmission. This gearbox is made of multiple pairs of gears. Large gears on the output shaft mesh with small gears on the input shaft. The ratio between the big and small gear teeth determines the transmittable torque. High-efficiency planetary gearheads are available for linear motion, axial loads, and sterilizable applications.
    The AG2400 high-end gear unit series is ideally matched to Beckhoff’s extensive line of servomotors and gearboxes. Its single-stage and multi-stage transmission ratios are highly flexible and can be matched to different robot types. Its modified lubrication helps it operate in difficult operating conditions. These high-performance gear units are available in a wide range of sizes.
    A planetary gear motor can be made of steel, nickel-steel, or brass. In addition to steel, some models use plastic. The planetary gears share work between multiple gears, making it easy to transfer high amounts of power without putting a lot of stress on the gears. The gears in a planetary gear motor are held together by a movable arm. High-efficiency planetary gear motors are more efficient than traditional gearmotors.
    While a planetary gear motor can generate torque, it is more efficient and cheaper to produce. The planetary gear system is designed with all gears operating in synchrony, minimizing the chance of a single gear failure. The efficiency of a planetary gearmotor makes it a popular choice for high-torque applications. This type of motor is suitable for many applications, and is less expensive than a standard geared motor.
    The planetary gearbox is a combination of a planetary type gearbox and a DC motor. The planetary gearbox is compact, versatile, and efficient, and can be used in a wide range of industrial environments. The planetary gearbox with an HN210 DC motor is used in a 22mm OD, PPH, and ph configuration with voltage operating between 6V and 24V. It is available in many configurations and can be custom-made to meet your application requirements.
    Motor

    High cost

    In general, planetary gearmotors are more expensive than other configurations of gearmotors. This is due to the complexity of their design, which involves the use of a central sun gear and a set of planetary gears which mesh with each other. The entire assembly is enclosed in a larger internal tooth gear. However, planetary motors are more effective for higher load requirements. The cost of planetary motors varies depending on the number of gears and the number of planetary gears in the system.
    If you want to build a planetary gearbox, you can purchase a gearbox for the motor. These gearboxes are often available with several ratios, and you can use any one to create a custom ratio. The cost of a gearbox depends on how much power you want to move with the gearbox, and how much gear ratio you need. You can even contact your local FRC team to purchase a gearbox for the motor.
    Gearboxes play a major role in determining the efficiency of a planetary gearmotor. The output shafts used for this type of motor are usually made of steel or nickel-steel, while those used in planetary gearboxes are made from brass or plastic. The former is the most durable and is best for applications that require high torque. The latter, however, is more absorbent and is better at holding lubricant.
    Using a planetary gearbox will allow you to reduce the input power required for the stepper motor. However, this is not without its downsides. A planetary gearbox can also be replaced with a spare part. A planetary gearbox is inexpensive, and its spare parts are inexpensive. A planetary gearbox has low cost compared to a planetary motor. Its advantages make it more desirable in certain applications.
    Another advantage of a planetary gear unit is the ability to handle ultra-low speeds. Using a planetary gearbox allows stepper motors to avoid resonance zones, which can cause them to crawl. In addition, the planetary gear unit allows for safe and efficient cleaning. So, whether you’re considering a planetary gear unit for a particular application, these gear units can help you get exactly what you need.

    China factory High Speed 140 mini DC brush motor 3V factory price fan motor small round DC motors R140 RE-140  near me manufacturer China factory High Speed 140 mini DC brush motor 3V factory price fan motor small round DC motors R140 RE-140  near me manufacturer

    China Good quality CZPT B00 150W Home Appliances Motor High Torque 13nm Low Speed 50rpm Brushed DC Gear Motor with Best Sales

    Merchandise Description

     

    Product Description

    Thorough Images

     

     

    Product Parameters

     

     

     

    Software

    pasta maker/noodle maker/slow juicer

     

    Business Profile

     

    FAQ

    1.What’re your main products ?

    We at the moment make Brushed Dc Motors, Brushed Dc Equipment Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and Higher Precision Planetary Gear Box and many others. You can examine the technical specs for above motors on our internet site and you can email us to advise needed motors per your specification too.

    two. How to decide on a appropriate motor?
    If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor dimensions, functioning mode of the motor, essential lifetime and sound level and many others, make sure you do not wait to enable us know, then we can advise ideal motor per your request accordingly.

    3.Do you have a tailored services for your normal motors?
    Sure, we can customize per your ask for for the voltage, pace, torque and shaft dimensions/shape. If you need to have additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it way too.

    four. Do you have an personal style provider for motors?
    Of course, we would like to design motors separately for our clients, but it may possibly need to have some mould creating cost and design and style demand. 

    5. Can I have samples for tests 1st?
    Of course, undoubtedly you can. After confirmed the needed motor specs, we will quotation and offer a proforma invoice for samples, when we get the payment, we will get a PASS from our account department to move forward samples appropriately.

     

    6.How do you make confident motor top quality?

    We have our personal inspection processes: for incoming components, we have signed sample and drawing to make confident certified incoming components for generation method, we have tour inspection in the procedure and last inspection to make certain certified goods just before shipping and delivery.

     

    seven.What’s your direct time?

    Usually speaking, our typical common item will want fifteen-30days, a bit more time for custom-made goods. But we are very flexible on the lead time, it will count on the particular orders.

     

    Weclome contact with us if have any queries about this motor or other products!

     

    Rewards of a Planetary Motor

    If you might be hunting for an cost-effective way to electricity a equipment, take into account purchasing a Planetary Motor. These units are made to give a substantial selection of gear reductions, and are able of making significantly higher torques and torque density than other sorts of travel systems. This post will describe why you need to consider getting one for your demands. And we will also discuss the variances between a planetary and spur equipment system, as nicely as how you can reward from them.

    planetary gears

    Planetary gears in a motor are utilized to lessen the velocity of rotation of the armature 8. The reduction ratio is established by the structure of the planetary equipment system. The output shaft 5 rotates by way of the gadget with the help of the ring equipment 4. The ring gear 4 engages with the pinion 3 after the shaft is rotated to the engagement placement. The transmission of rotational torque from the ring gear to the armature causes the motor to commence.
    The axial end surface of a planetary equipment system has two circular grooves 21. The frustrated portion is used to keep lubricant. This lubricant stops international particles from coming into the planetary equipment area. This characteristic permits the planetary equipment system to be compact and lightweight. The cylindrical portion also minimizes the mass inertia. In this way, the planetary gear device can be a very good option for a motor with restricted area.
    Simply because of their compact footprint, planetary gears are great for lowering warmth. In addition, this design permits them to be cooled. If you need to have high speeds and sustained performance, you might want to take into account utilizing lubricants. The lubricants existing a cooling influence and lessen noise and vibration. If you want to maximize the efficiency of your motor, invest in a planetary gear hub drivetrain.
    The planetary equipment head has an internal sun equipment that drives the numerous outer gears. These gears mesh jointly with the outer ring that is set to the motor housing. In industrial purposes, planetary gears are utilized with an escalating quantity of teeth. This distribution of energy guarantees higher efficiency and transmittable torque. There are numerous positive aspects of employing a planetary equipment motor. These rewards incorporate:
    Motor

    planetary gearboxes

    A planetary gearbox is a sort of drivetrain in which the enter and output shafts are linked with a planetary structure. A planetary gearset can have three main elements: an enter equipment, a planetary output equipment, and a stationary situation. Various gears can be employed to change the transmission ratios. The planetary construction arrangement offers the planetary gearset high rigidity and minimizes backlash. This higher rigidity is critical for quick commence-stop cycles and rotational direction.
    Planetary gears require to be lubricated routinely to stop put on and tear. In addition, transmissions should be serviced often, which can include fluid changes. The gears in a planetary gearbox will dress in out with time, and any troubles should be repaired quickly. Nevertheless, if the gears are destroyed, or if they are defective, a planetary gearbox company will mend it for free.
    A planetary gearbox is normally a 2-pace style, but expert makers can offer triple and solitary-pace sets. Planetary gearboxes are also compatible with hydraulic, electromagnetic, and dynamic braking methods. The 1st stage to planning a planetary gearbox is defining your software and the wanted end result. Well-known constructors use a consultative modeling technique, starting every single undertaking by studying equipment torque and operating problems.
    As the planetary gearbox is a compact style, space is constrained. Consequently, bearings want to be selected cautiously. The compact needle roller bearings are the most common choice, but they cannot tolerate massive axial forces. These that can handle large axial forces, this sort of as worm gears, should choose for tapered roller bearings. So, what are the rewards and drawbacks of a helical gearbox?

    planetary equipment motors

    When we feel of planetary equipment motors, we are inclined to feel of big and potent machines, but in fact, there are a lot of scaled-down, more inexpensive variations of the exact same machine. These motors are often produced of plastic, and can be as small as 6 millimeters in diameter. Unlike their more substantial counterparts, they have only one particular equipment in the transmission, and are manufactured with a small diameter and small number of enamel.
    They are related to the photo voltaic method, with the planets rotating close to a sunlight gear. The planet pinions mesh with the ring equipment inside of the sunshine gear. All of these gears are connected by a planetary carrier, which is the output shaft of the gearbox. The ring equipment and planetary carrier assembly are hooked up to every single other by way of a sequence of joints. When electrical power is utilized to any of these associates, the entire assembly will rotate.
    When compared to other configurations, planetary gearmotors are more challenging. Their construction is made up of a solar equipment centered in the center and a number of smaller gears that mesh with the central sun equipment. These gears are enclosed in a bigger inside tooth gear. This design and style permits them to manage more substantial hundreds than conventional gear motors, as the load is dispersed amongst a number of gears. This kind of motor is typically more expensive than other configurations, but can stand up to the increased-load specifications of some machines.
    Since they are cylindrical in form, planetary equipment motors are exceptionally functional. They can be used in a variety of programs, such as automated transmissions. They are also utilised in applications where higher-precision and speed are required. Additionally, the planetary equipment motor is sturdy and is characterized by reduced vibrations. The rewards of making use of a planetary equipment motor are huge and consist of:
    Motor

    planetary gears vs spur gears

    A planetary motor uses a number of enamel to share the load of rotating parts. This gives planetary gears substantial stiffness and low backlash – typically as minimal as one or two arc minutes. These attributes are important for apps that go through recurrent start off-end cycles or rotational direction adjustments. This post discusses the positive aspects of planetary gears and how they differ from spur gears. You can look at the animation underneath for a clearer comprehension of how they function and how they differ from spur gears.
    Planetary gears go in a periodic method, with a reasonably modest meshing frequency. As the meshing frequency increases, the amplitude of the frequency also boosts. The amplitude of this frequency is modest at minimal clearance values, and increases significantly at higher clearance ranges. The amplitude of the frequency is higher when the clearance reaches .2-.6. The amplitude will increase swiftly, whilst dress in will increase gradually after the preliminary .2-.6-inch-extensive clearance.
    In large-pace, substantial-torque applications, a planetary motor is far more powerful. It has several contact details for better torque and greater speed. If you are not certain which sort to select, you can check with with an specialist and style a custom made equipment. If you are uncertain of what variety of motor you need to have, speak to Twirl Motor and request for support picking the correct one for your application.
    A planetary gear arrangement gives a variety of positive aspects more than conventional mounted-axis equipment method styles. The compact dimensions enables for decrease loss of effectiveness, and the much more planets in the equipment technique improves the torque density and potential. One more advantage of a planetary gear method is that it is considerably stronger and a lot more sturdy than its spur-gear counterpart. Merged with its many benefits, a planetary gear arrangement provides a exceptional answer to your shifting demands.
    Motor

    planetary gearboxes as a compact alternative to pinion-and-equipment reducers

    Whilst classic pinion-and-gear reducer design is bulky and intricate, planetary gearboxes are compact and flexible. They are ideal for a lot of apps, especially exactly where place and bodyweight are concerns, as well as torque and velocity reduction. Nonetheless, comprehending their system and operating isn’t really as straightforward as it appears, so here are some of the essential positive aspects of planetary gearing.
    Planetary gearboxes work by utilizing two planetary gears that rotate about their very own axes. The solar gear is used as the input, whilst the planetary gears are linked by means of a casing. The ratio of these gears is -Ns/Np, with 24 enamel in the sun gear and -3/2 on the earth equipment.
    In contrast to traditional pinion-and-gear reducer patterns, planetary gearboxes are much scaled-down and less high-priced. A planetary gearbox is about 50% more compact and weighs significantly less than a pinion-and-equipment reducer. The scaled-down equipment floats on best of three large gears, reducing the outcomes of vibration and ensuring steady transmission in excess of time.
    Planetary gearboxes are a great different to pinion-and-equipment generate techniques due to the fact they are smaller, less complicated and offer you a greater reduction ratio. Their meshing arrangement is related to the Milky Way, with the solar equipment in the middle and two or much more outer gears. They are related by a provider that sets their spacing and incorporates an output shaft.
    When compared to pinion-and-gear minimizes, planetary gearboxes offer greater velocity reduction and torque ability. As a outcome, planetary gearboxes are tiny and compact and are often chosen for room-constrained apps. But what about the high torque transfer? If you might be hunting for a compact alt

    China Good quality CZPT B00 150W Home Appliances Motor High Torque 13nm Low Speed 50rpm Brushed DC Gear Motor     with Best SalesChina Good quality CZPT B00 150W Home Appliances Motor High Torque 13nm Low Speed 50rpm Brushed DC Gear Motor     with Best Sales

    China Custom High Torque Low Speed 12V 24mm DC Geared Motor with Best Sales

    Product Description

    Higher Torque Reduced Speed 12V 24mm DC Geared Motor

    Major voltage:3VDC,6VDC,9VDC,12VDC,24VDC
    Common apps: Vehicle shutter,Cash detector,Binding machine,Automatic Tv set
                                         rack,Packing financial institution be aware equipment,Limelight,Tissue equipment,Business office
                                          gear,Household appliances,Automatic actuator.
    Fat:650~700g/pcs(approx)

    Business Introduction

     

    The Rewards of Employing a Gear Motor

    A gear motor performs on the theory of conservation of angular momentum. As the more compact equipment covers a lot more RPM and the larger gear creates far more torque, the ratio amongst the two is increased than a single. Likewise, a a number of gear motor follows the principle of energy conservation, with the route of rotation often reverse to the one that is adjacent to it. It really is straightforward to recognize the concept behind equipment motors and the numerous types available. Go through on to understand about the distinct sorts of gears and their purposes.

    Electrical motor

    The option of an electrical motor for gear motor is mainly dependent on the application. There are numerous motor and gearhead combinations accessible, and some are more productive than other individuals. Nonetheless, it is vital to understand the software requirements and select a motor that fulfills these requirements. In this write-up, we will examine some of the positive aspects of employing a gear motor. The pros and disadvantages of every type are briefly discussed. You can buy new gear motors at aggressive costs, but they aren’t the most reliable or durable selection for your application.
    To figure out which motor is very best for your software, you may need to consider the load and pace requirements. A equipment motor’s efficiency (e) can be calculated by using the enter and output values and calculating their relation. On the graph underneath, the enter (T) and output (P) values are represented as dashed strains. The input (I) price is represented as the torque applied to the motor shaft. The output (P) is the amount of mechanical power transformed. A DC gear motor is 70% successful at 3.seventy five lb-in / 2,one hundred rpm.
    In addition to the worm gear motor, you can also select a compact DC worm gear motor with a variable gear ratio from 7.5 to 80. It has a assortment of choices and can be personalized-created for your specific application. The 3-stage AC equipment motor, on the other hand, performs at a rated electrical power of one hp and torque of 1.143.2 kg-m. The output voltage is usually 220V.
    Yet another crucial issue is the output shaft orientation. There are two primary orientations for gearmotors: in-line and offset. In-line output shafts are most excellent for purposes with high torque and short reduction ratios. If you want to steer clear of backlash, decide on a appropriate angle output shaft. An offset shaft can cause the output shaft to grow to be excessively hot. If the output shaft is angled at a certain angle, it may possibly be too big or as well tiny.
    Motor

    Gear reducer

    A equipment reducer is a unique sort of velocity minimizing motor, normally used in massive machinery, this kind of as compressors. These reducers have no cooling supporter and are not developed to take care of heavy hundreds. Various needs call for distinct services variables. For instance, a equipment that calls for recurrent fast accelerations and occasional load spikes demands a gear reducer with a high services aspect. A gear reducer which is created for extended manufacturing shifts should be bigger than a machine that employs it for brief durations of time.
    A equipment reducer can minimize the speed of a motor by a element of two. The reduction ratio changes the rotation pace of the getting member. This alter in pace is usually required to resolve troubles of inertia mismatch. The torque density of a gear reducer is measured in newton meters and will count on the motor employed. The 1st criterion is the configuration of the input and output shafts. A equipment ratio of 2:1, for case in point, indicates that the output speed has been cut in fifty percent.
    Bevel gear reducers are a very good choice if the enter and output shafts are perpendicular. This variety is extremely sturdy and is excellent for scenarios in which the angle amongst two axes is modest. Even so, bevel gear reducers are pricey and need continual servicing. They are normally utilized in hefty-obligation conveyors and farm tools. The correct decision of equipment reducer for gear motor is vital for the performance and dependability of the mechanism. To get the very best equipment reducer for your software, talk to a experienced maker these days.
    Choosing a gear reducer for a equipment motor can be difficult. The mistaken one can damage an whole equipment, so it is essential to know the particulars. You have to know the torque and speed requirements and pick a motor with the suitable ratio. A gear reducer ought to also be appropriate with the motor it truly is intended for. In some instances, a smaller sized motor with a gear reducer will work much better than a larger a single.
    Motor

    Motor shaft

    Appropriate alignment of the motor shaft can drastically increase the efficiency and existence span of rotating devices. The proper alignment of motors and pushed devices improves the transfer of power from the motor to the instrument. Incorrect alignment leads to added sound and vibration. It could also guide to untimely failure of couplings and bearings. Misalignment also outcomes in increased shaft and coupling temperatures. Hence, suitable alignment is essential to increase the efficiency of the pushed instrument.
    When deciding on the right type of equipment train for your motor, you need to have to take into account its energy performance and the torque it can handle. A helical geared motor is a lot more productive for substantial output torque apps. Relying on the essential velocity and torque, you can choose among an in-line and a parallel helical geared motor. Each types of gears have their rewards and down sides. Spur gears are common. They are toothed and operate parallel to the motor shaft.
    A planetary gear motor can also have a linear output shaft. A stepping motor must not run at way too large recent to prevent demagnetization, which will lead to step loss or torque fall. Make sure that the motor and gearbox output shafts are safeguarded from external impacts. If the motor and gearbox are not protected in opposition to bumps, they might cause thread defects. Make confident that the motor shafts and rotors are secured from external impacts.
    When picking a steel for your equipment motor’s motor shaft, you ought to take into account the expense of hot-rolled bar stock. Its outer levels are much more difficult to device. This kind of content is made up of residual stresses and other troubles that make it hard to device. For these programs, you ought to decide on a high-energy metal with difficult outer layers. This kind of steel is more affordable, but it also has measurement considerations. It’s very best to test each content 1st to establish which one suits your needs.
    In addition to lowering the speed of your device, a geared motor also minimizes the torque generated by your device. It can be utilized with each AC and DC power. A high-top quality gear motor is crucial for stirring mechanisms and conveyor belts. Nevertheless, you ought to decide on a geared motor that employs large-grade gears and supplies highest performance. There are numerous kinds of planetary equipment motors and gears on the market, and it is crucial to decide on the proper one particular.
    Motor

    1st stage gears

    The first stage gears of a gear motor are the most essential elements of the entire device. The motor’s power transmission is 90% efficient, but there are a lot of aspects that can have an effect on its functionality. The equipment ratios utilised need to be large sufficient to manage the load, but not too large that they are limiting the motor’s speed. A equipment motor should also have a healthy security issue, and the lubricant should be ample to conquer any of these factors.
    The transmission torque of the equipment modifications with its pace. The transmission torque at the enter side of the gear decreases, transferring a modest torque to the output aspect. The quantity of enamel and the pitch circle diameters can be utilised to determine the torque. The very first phase gears of gear motors can be categorized as spur gears, helical gears, or worm gears. These a few varieties of gears have distinct torque capacities.
    The 1st stage helical equipment is the most important part of a equipment motor. Its perform is to transfer rotation from 1 gear to the other. Its output is the gearhead. The next phase gears are related by a provider. They operate in tandem with the initial stage gear to supply the output of the gearhead. In addition, the initial phase provider rotates in the exact same route as the input pinion.
    An additional essential component is the output torque of the gearmotor. When picking a gearmotor, contemplate the beginning torque, operating torque, output pace, overhung and shock hundreds, obligation cycles, and a lot more. It is critical to pick a gearmotor with the correct ratio for the software. By deciding on the correct gearmotor, you will get greatest overall performance with small running charges and improve plant productiveness. For far more info on 1st phase gears, verify out our blog.
    The 1st phase of a equipment motor is composed of a established of fixed and rotating sprockets. The first stage of these gears functions as a push gear. Its rotational mass is a limiting element for torque. The second phase is made up of a rotating shaft. This shaft rotates in the route of the torque axis. It is also the limiting pressure for the motor’s torque.

    China Custom High Torque Low Speed 12V 24mm DC Geared Motor     with Best SalesChina Custom High Torque Low Speed 12V 24mm DC Geared Motor     with Best Sales