China factory 10n. M 24V Brushed Brushless BLDC Planetary Gearbox Gear Motor for Robot vacuum pump oil

Product Description

SHN Motors

Product Description

 

1.Features

1) Step Angle  Accuracy: ±5%
2) Resistance Accuracy: ±10%
3) Inductance Accuracy: ±20%
4) Temperature Rise: 80°C Max
5) Ambient Temperature: -20°C~+50°C
6) Insulation Resistance: 100MΩ Min., 500VDC
7) Dielectric Strength:  500VAC for 1 minute
8) Shaft Radial Play:  0.02Max (450g-load)
9) Shaft Axial Play: 0.08Max (450g-load)

2.Related Specifications

1) 42mm series

Model DMW421 DMW422 DMW423
Voltage V 24
No load speed rpm 5000 5000 5000
Rated torque Nm 0.063 0.094 0.125
Rated Speed rpm 4000 4000 4000
Rated Current A 1.7 2.5 3.5
Torque(max) Nm 0.19 0.27 0.38
Back-EMF constant V/Krpm 3.13 3.13 3.15
Torque Constant Nm/A 0.039 0.04 0.04
Resistance ohm 1.5 0.53 0.74
Weight Kg 0.3 0.4 0.5
Length mm 41 51 6

2) 70mmSeries

Model Rated Voltage No load
speed
Rated torque Rated Speed Rated
Current
Rated
power
     L
VDC RPM Nm rpm A W mm
DMW701 48 3500 0.5 3000 4.3 157 86
DMW702 48 3500 1 3000 8.7 314 116
DMW703 48 3500 1.5 3000 12.9 471 136

3) 80mmSeries

Model DMW801 DMW802 DMW803
Voltage V 24
No load speed rpm 4200 4200 4200
Rated torque Nm 0.25 0.5 0.75
Rated Speed rpm 3000 3000 3000
Rated Current A 5.2 10.5 15
Rated power W 79 157 236
Back-EMF constant V/Krpm 9 9.2 9.5
Torque Constant Nm/A 0.06 0.052 0.05
Resistance ohm 0.5 0.43 0.35
Weight Kg 1.6 2.2 3
Length mm 75 95 115

4) 86mmSeries

Model DMW861 DMW862 DMW863
Voltage V 48
No load speed rpm 3500 3500 3400
Rated torque Nm 1.0 1.8 2.5
Rated Speed rpm 3000 3000 3000
Rated Current A  8.6 14.8 20
Torque(max) Nm 3.0 5.4 7.5
Back-EMF constant V/Krpm 9.8 9.8 10
Torque Constant Nm/A 0.13 0.13 0.14
Resistance ohm 0.32 0.15 0.1
Weight Kg 2.2 3.2 4.2
Length mm 80 105 130

5) 60mmSeries

Model DMW601 DMW602 DMW603
Voltage V 36
No load speed rpm 4100 4100 4100
Rated torque Nm 0.25 0.5 0.75
Rated Speed rpm 3000 3000 3000
Rated Current A 3 6 9
Torque(max) Nm 0.75 1.5 2
Back-EMF constant V/Krpm 6.2 6.5 6.5
Torque Constant Nm/A 0.043 0.045 0.041
Resistance ohm 0.59 0.26 0.2
Weight Kg 0.9 1.2 1.6
Length mm 78 99 120

6) 57mm Series

Model DMW571 DMW572 DMW573 DMW574
Voltage V 36
No load speed rpm 5200 5200 5300 5400
Rated torque Nm 0.11 0.22 0.32 0.42
Rated Speed rpm 4000 4000 4000 4000
Rated Current A 1.8 3.2 4.7 6.5
Torque(max) Nm 0.3 0.5 0.8 1.2
Back-EMF constant V/Krpm 4.5 4.8 4.83 4.9
Torque Constant Nm/A 0.072 0.078 0.08 0.09
Resistance ohm 1.7 0.75 0.5 0.39
Weight Kg 0.45 0.8 1.1 1.4
Length mm 55 75 95 115

7) 57 High Torque

Model DMW571 DMW572 DMW573 DMW574
Voltage V 36
No load speed rpm 5200 5200 5200 5200
Rated torque Nm 0.14 0.28 0.43 0.49
Rated Speed rpm 4000 4000 4000 4000
Rated Current A 2.2 4.5 6.8 7.9
Torque(max) Nm 0.4 0.6 0.9 1.5
Back-EMF constant V/Krpm 4.5 4.8 4.83 4.9
Torque Constant Nm/A 0.072 0.078 0.08 0.09
Resistance ohm 2 0.9 0.7 0.5
Weight Kg 0.5 0.9 1.3 1.8
Length mm 55 75 95 115

3.Outlines/Drawings

4.About US

5.Main Products

6.Package and Shipping

1.FedEX / DHL / UPS / TNT for samples,Door to door service;
2.By sea for batch goods;
3.Customs specifying freight forwarders or negotiable shipping methods;
4.Delivery Time:20-25 Days for samples;30-35 Days for batch goods;
5.Payment Terms:T/T,L/C at sight,D/P etc.

7.FAQ
Q1. When can I get the quotation?
We usually quote within 24 hours after we get your inquiry.
If you are urgent to get the price, please send the message on  and  or call us directly.

Q2. How can I get a sample to check your quality?
After price confirmed, you can requiry for samples to check quality.
If you need the samples, we will charge for the sample cost.
But the sample cost can be refundable when your quantity of first order is above the MOQ

Q3. Can you do OEM for us?
Yes, the product packing can be designed as you want.

Q4. How about MOQ?
1 pcs for carton box.

Q5. What is your main market?
Eastern Europe, Southeast Asia, South America.
 
Please feel  free to contact us if you have any question.

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Application: Universal, Industrial, Household Appliances, Car, Power Tools
Operating Speed: Adjust Speed
Excitation Mode: Excited
Samples:
US$ 100/Piece
1 Piece(Min.Order)

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Customization:
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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

gear motor

Are there innovations or emerging technologies in the field of gear motor design?

Yes, there are several innovations and emerging technologies in the field of gear motor design. These advancements aim to improve the performance, efficiency, compactness, and reliability of gear motors. Here are some notable innovations and emerging technologies in gear motor design:

1. Miniaturization and Compact Design:

Advancements in manufacturing techniques and materials have enabled the miniaturization of gear motors without compromising their performance. Gear motors with compact designs are highly sought after in applications where space is limited, such as robotics, medical devices, and consumer electronics. Innovative approaches like micro-gear motors and integrated motor-gear units are being developed to achieve smaller form factors while maintaining high torque and efficiency.

2. High-Efficiency Gearing:

New gear designs focus on improving efficiency by reducing friction and mechanical losses. Advanced gear manufacturing techniques, such as precision machining and 3D printing, allow for the creation of intricate gear tooth profiles that optimize power transmission and minimize losses. Additionally, the use of high-performance materials, coatings, and lubricants helps reduce friction and wear, improving overall gear motor efficiency.

3. Magnetic Gearing:

Magnetic gearing is an emerging technology that replaces traditional mechanical gears with magnetic fields to transmit torque. It utilizes the interaction of permanent magnets to transfer power, eliminating the need for physical gear meshing. Magnetic gearing offers advantages such as high efficiency, low noise, compactness, and maintenance-free operation. While still being developed and refined, magnetic gearing holds promise for various applications, including gear motors.

4. Integrated Electronics and Controls:

Gear motor designs are incorporating integrated electronics and controls to enhance performance and functionality. Integrated motor drives and controllers simplify system integration, reduce wiring complexity, and allow for advanced control features. These integrated solutions offer precise speed and torque control, intelligent feedback mechanisms, and connectivity options for seamless integration into automation systems and IoT (Internet of Things) platforms.

5. Smart and Condition Monitoring Capabilities:

New gear motor designs incorporate smart features and condition monitoring capabilities to enable predictive maintenance and optimize performance. Integrated sensors and monitoring systems can detect abnormal operating conditions, track performance parameters, and provide real-time feedback for proactive maintenance and troubleshooting. This helps prevent unexpected failures, extend the lifespan of gear motors, and improve overall system reliability.

6. Energy-Efficient Motor Technologies:

Gear motor design is influenced by advancements in energy-efficient motor technologies. Brushless DC (BLDC) motors and synchronous reluctance motors (SynRM) are gaining popularity due to their higher efficiency, better power density, and improved controllability compared to traditional brushed DC and induction motors. These motor technologies, when combined with optimized gear designs, contribute to overall system energy savings and performance improvements.

These are just a few examples of the innovations and emerging technologies in gear motor design. The field is continuously evolving, driven by the need for more efficient, compact, and reliable motion control solutions in various industries. Gear motor manufacturers and researchers are actively exploring new materials, manufacturing techniques, control strategies, and system integration approaches to meet the evolving demands of modern applications.

gear motor

How do gear motors compare to other types of motors in terms of power and efficiency?

Gear motors can be compared to other types of motors in terms of power output and efficiency. The choice of motor type depends on the specific application requirements, including the desired power level, efficiency, speed range, torque characteristics, and control capabilities. Here’s a detailed explanation of how gear motors compare to other types of motors in terms of power and efficiency:

1. Gear Motors:

Gear motors combine a motor with a gear mechanism to deliver increased torque output and improved control. The gear reduction enables gear motors to provide higher torque while reducing the output speed. This makes gear motors suitable for applications that require high torque, precise positioning, and controlled movements. However, the gear reduction process introduces mechanical losses, which can slightly reduce the overall efficiency of the system compared to direct-drive motors. The efficiency of gear motors can vary depending on factors such as gear quality, lubrication, and maintenance.

2. Direct-Drive Motors:

Direct-drive motors, also known as gearless or integrated motors, do not use a gear mechanism. They provide a direct connection between the motor and the load, eliminating the need for gear reduction. Direct-drive motors offer advantages such as high efficiency, low maintenance, and compact design. Since there are no gears involved, direct-drive motors experience fewer mechanical losses and can achieve higher overall efficiency compared to gear motors. However, direct-drive motors may have limitations in terms of torque output and speed range, and they may require more complex control systems to achieve precise positioning.

3. Stepper Motors:

Stepper motors are a type of gear motor that excels in precise positioning applications. They operate by converting electrical pulses into incremental steps of movement. Stepper motors offer excellent positional accuracy and control. They are capable of precise positioning and can hold a position without power. Stepper motors have relatively high torque at low speeds, making them suitable for applications that require precise control and positioning, such as robotics, 3D printers, and CNC machines. However, stepper motors may have lower overall efficiency compared to direct-drive motors due to the additional power required to overcome the detents between steps.

4. Servo Motors:

Servo motors are another type of gear motor known for their high torque, high speed, and excellent positional accuracy. Servo motors combine a motor, a feedback device (such as an encoder), and a closed-loop control system. They offer precise control over position, speed, and torque. Servo motors are widely used in applications that require accurate and responsive positioning, such as industrial automation, robotics, and camera pan-tilt systems. Servo motors can achieve high efficiency when properly optimized and controlled but may have slightly lower efficiency compared to direct-drive motors due to the additional complexity of the control system.

5. Efficiency Considerations:

When comparing power and efficiency among different motor types, it’s important to consider the specific requirements and operating conditions of the application. Factors such as load characteristics, speed range, duty cycle, and control requirements influence the overall efficiency of the motor system. While direct-drive motors generally offer higher efficiency due to the absence of mechanical losses from gears, gear motors can deliver higher torque output and enhanced control capabilities. The efficiency of gear motors can be optimized through proper gear selection, lubrication, and maintenance practices.

In summary, gear motors offer increased torque and improved control compared to direct-drive motors. However, gear reduction introduces mechanical losses that can slightly impact the overall efficiency of the system. Direct-drive motors, on the other hand, provide high efficiency and compact design but may have limitations in terms of torque and speed range. Stepper motors and servo motors, both types of gear motors, excel in precise positioning applications but may have slightly lower efficiency compared to direct-drive motors. The selection of the most suitable motor type depends on the specific requirements of the application, balancing power, efficiency, speed range, and control capabilities.

gear motor

Can you explain the advantages of using gear motors in various mechanical systems?

Gear motors offer several advantages when utilized in various mechanical systems. Their unique characteristics make them well-suited for applications that require controlled power transmission, precise speed control, and torque amplification. Here’s a detailed explanation of the advantages of using gear motors:

1. Torque Amplification:

One of the key advantages of gear motors is their ability to amplify torque. By using different gear ratios, gear motors can increase or decrease the output torque from the motor. This torque amplification is crucial in applications that require high torque output, such as lifting heavy loads or operating machinery with high resistance. Gear motors allow for efficient power transmission, enabling the system to handle demanding tasks effectively.

2. Speed Control:

Gear motors provide precise speed control, allowing for accurate and controlled movement in mechanical systems. By selecting the appropriate gear ratio, the rotational speed of the output shaft can be adjusted to match the requirements of the application. This speed control capability ensures that the mechanical system operates at the desired speed, whether it needs to be fast or slow. Gear motors are commonly used in applications such as conveyors, robotics, and automated machinery, where precise speed control is essential.

3. Directional Control:

Another advantage of gear motors is their ability to control the rotational direction of the output shaft. By using different types of gears, such as spur gears, bevel gears, or worm gears, the direction of rotation can be easily changed. This directional control is beneficial in applications that require bidirectional movement, such as in actuators, robotic arms, and conveyors. Gear motors offer reliable and efficient directional control, contributing to the versatility and functionality of mechanical systems.

4. Efficiency and Power Transmission:

Gear motors are known for their high efficiency in power transmission. The gear system helps distribute the load across multiple gears, reducing the strain on individual components and minimizing power losses. This efficient power transmission ensures that the mechanical system operates with optimal energy utilization and minimizes wasted power. Gear motors are designed to provide reliable and consistent power transmission, resulting in improved overall system efficiency.

5. Compact and Space-Saving Design:

Gear motors are compact in size and offer a space-saving solution for mechanical systems. By integrating the motor and gear system into a single unit, gear motors eliminate the need for additional components and reduce the overall footprint of the system. This compact design is especially beneficial in applications with limited space constraints, allowing for more efficient use of available space while still delivering the necessary power and functionality.

6. Durability and Reliability:

Gear motors are designed to be robust and durable, capable of withstanding demanding operating conditions. The gear system helps distribute the load, reducing the stress on individual gears and increasing overall durability. Additionally, gear motors are often constructed with high-quality materials and undergo rigorous testing to ensure reliability and longevity. This makes gear motors well-suited for continuous operation in industrial and commercial applications, where reliability is crucial.

By leveraging the advantages of torque amplification, speed control, directional control, efficiency, compact design, durability, and reliability, gear motors provide a reliable and efficient solution for various mechanical systems. They are widely used in industries such as robotics, automation, manufacturing, automotive, and many others, where precise and controlled mechanical power transmission is essential.

China factory 10n. M 24V Brushed Brushless BLDC Planetary Gearbox Gear Motor for Robot   vacuum pump oil	China factory 10n. M 24V Brushed Brushless BLDC Planetary Gearbox Gear Motor for Robot   vacuum pump oil
editor by CX 2024-02-02