China Best Sales 550W Brushless Energy Saving Sewing Machine Servo Motor vacuum pump

Product Description

This Series Servo Motor is designed to meet almost all basic light duty requirements of various commercial sewing machines, including lockstitch sewing machines, overlock sewing machines and interlock sewing machines. It utilizes Ferrite permanent magnets. The motor produces almost no noise, saves energy (60-80%) and is brushless, speed adjustable and durable. It provides a high starting torque even at low speed or from a complete stop. By using a modern technologically advanced microprocessor, Hall sensor and Pulse-Width Modulation technology, the motor can be set to rotate at different maximum speeds, in either normal or reverse directions, and can start with different accelerating speeds. It will stop automatically with any interruption such as in-line voltage, electrical surge, radio frequency interference or overloading. It is fully protected by the software and will give error messages indicating which problem is encountered. It even works well in environments with an unstable electrical power supply.

Supplied with:
1. Instruction manual / parts list
2. Mounting hardware
3. Pulley cover (belt guard)
4.65mm pulley
5. Push-button on/off wire harness

Features & Settings:
1. Motor rotating direction setting
2. Slow starting speed
3. Maximum speed setting

1. 110/220V Singe Phase
2. Cycles: 50/60
3. Variable Speed to 4500 RPM
4. Power: 550W/750W

HIGHLY brand sewing machine company is a reliable leading manufacturer and distributor for all kinds of sewing machines. The products scope include basic industrial sewing machine, such as single & double needle lockstitch sewing machine, heavy duty sewing machine, overlock sewing machine, interlock sewing machine, multi needle sewing machine, button attaching and button holing sewing machine, bar tacking sewing machine, zigzag sewing machine, handstitch sewing machine, chainstitch and blindstitch sewing machine, household sewing machine and cutting equipments. Also includes some special type and high precision technology sewing machine, such as leather sewing machine, shoes sewing machine, sofa sewing machine, jumbo & woven bag sewing machine, suitcase & handbag sewing machine, CHINAMFG & tent sewing machine, labor & rope net sewing machine, seat & cushion sewing machine, programmable pattern sewing machine, mattress sewing machine, embroidery sewing machine, carpet overedging sewing machine, and so on. 

We are very especially professional on super heavy thick material sewing machines and long arm sewing machines. Our sewing machines are widely used in clothes, shoes, sofa, jumbo bag, woven bag, suitcase, handbag, carpets, tent, umbrellas, luggage, leather and knitting industry. The reliable quality and good after sale service gained a positive comments and reputation from our customers. The sales network has covered more than 80 countries and regions in the world, such as South & North America, Europe, Middle East, Asia, Africa, etc. The Company has obtained in succession the certification of ISO9000, SGS, and CE certificates. 

With the principle of “Highly products, Highly quality, Highly service”, we would like to continue researching more advanced and functional garments machinery for different markets and requirements, so that we develop stable business cooperation with all clients from all over the world on the base of mutual benefit. “Highly Products, Highly Quality, Highly Service”, you choose, you believe. You are always welcome to cooperate with HIGHLY brand sewing machine company, including OEM cooperation with your brand. You are warmly welcome to be our agency with our registered brands Highly, PARADA, WELMAC, Mastman.
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After-sales Service: 1 Year
Warranty: 1 Year
Condition: New
Certification: CE, ISO9001
Application Place: Factory
Applicable Thickness: Other


servo motor

What role does the controller play in the overall performance of a servo motor?

The controller plays a crucial role in the overall performance of a servo motor system. It is responsible for monitoring and regulating the motor’s operation to achieve the desired motion and maintain system stability. Let’s explore in detail the role of the controller in the performance of a servo motor:

1. Motion Control:

The controller is responsible for generating precise control signals that dictate the motor’s speed, torque, and position. It receives input commands from the user or higher-level control system and translates them into appropriate control signals for the servo motor. By accurately controlling the motor’s motion, the controller enables precise positioning, smooth acceleration and deceleration, and the ability to follow complex trajectories. The controller’s effectiveness in generating accurate and responsive control signals directly impacts the motor’s motion control capabilities.

2. Feedback Control:

The controller utilizes feedback from position sensors, such as encoders, to monitor the motor’s actual position, speed, and other parameters. It compares the desired motion profile with the actual motor behavior and continuously adjusts the control signals to minimize any deviations or errors. This closed-loop feedback control mechanism allows the controller to compensate for disturbances, variations in load conditions, and other factors that may affect the motor’s performance. By continuously monitoring and adjusting the control signals based on feedback, the controller helps maintain accurate and stable motor operation.

3. PID Control:

Many servo motor controllers employ Proportional-Integral-Derivative (PID) control algorithms to regulate the motor’s behavior. PID control calculates control signals based on the error between the desired setpoint and the actual motor response. The proportional term responds to the present error, the integral term accounts for accumulated past errors, and the derivative term considers the rate of change of the error. By tuning the PID parameters, the controller can achieve optimal performance in terms of response time, stability, and steady-state accuracy. Properly configured and tuned PID control greatly influences the servo motor’s ability to follow commands accurately and efficiently.

4. Trajectory Planning:

In applications requiring complex motion profiles or trajectories, the controller plays a vital role in trajectory planning. It determines the optimal path and speed profile for the motor to follow, taking into account constraints such as acceleration limits, jerk limits, and mechanical limitations. The controller generates the required control signals to achieve the desired trajectory, ensuring smooth and precise motion. Effective trajectory planning by the controller enhances the motor’s performance in applications that involve intricate or high-speed movements.

5. System Monitoring and Protection:

The controller monitors various parameters of the servo motor system, including temperature, current, voltage, and other diagnostic information. It incorporates protective measures to prevent damage or excessive stress on the motor. The controller can implement safety features such as overcurrent protection, over-temperature protection, and fault detection mechanisms. By actively monitoring and safeguarding the motor and the system, the controller helps prevent failures, prolongs the motor’s lifespan, and ensures safe and reliable operation.

6. Communication and Integration:

The controller facilitates communication and integration with other components or systems within the overall automation setup. It may support various communication protocols, such as Ethernet, CAN bus, or fieldbus protocols, enabling seamless integration with higher-level control systems, human-machine interfaces (HMIs), or other peripheral devices. The controller’s ability to efficiently exchange data and commands with other system components allows for coordinated and synchronized operation, enhancing the overall performance and functionality of the servo motor system.

In summary, the controller plays a vital role in the overall performance of a servo motor system. It enables precise motion control, utilizes feedback for closed-loop control, implements PID control algorithms, plans complex trajectories, monitors system parameters, and facilitates communication and integration. The controller’s capabilities and effectiveness directly impact the motor’s performance in terms of accuracy, responsiveness, stability, and overall system efficiency.

servo motor

What factors should be considered when selecting a servo motor for a specific application?

When selecting a servo motor for a specific application, several factors need to be considered. These factors help ensure that the chosen servo motor meets the requirements and performs optimally in the intended application. Here are some key factors to consider:

1. Torque and Power Requirements:

One of the primary considerations is the torque and power requirements of the application. The servo motor should be able to generate sufficient torque to handle the load and overcome any resistance or friction in the system. Additionally, the power rating of the motor should match the power supply available in the application. It is essential to evaluate the torque-speed characteristics of the servo motor to ensure it can deliver the required performance.

2. Speed and Acceleration:

The required speed and acceleration capabilities of the servo motor should align with the application’s needs. Different applications have varying speed and acceleration requirements, and the servo motor should be able to meet these demands. It is crucial to consider both the maximum speed that the motor can achieve and the time it takes to accelerate or decelerate to specific speeds. Evaluating the servo motor’s speed-torque characteristics and acceleration capabilities is necessary for selecting the right motor.

3. Positioning Accuracy and Repeatability:

The desired positioning accuracy and repeatability of the application play a significant role in servo motor selection. If precise positioning is crucial, a servo motor with high accuracy and low positioning errors should be chosen. The feedback mechanism, such as encoders or resolvers, should provide the required resolution to achieve the desired accuracy. Repeatability, the ability to consistently reach the same position, should also be considered, especially in applications where repetitive movements are necessary.

4. Environmental Conditions:

The environmental conditions in which the servo motor will operate should be taken into account. Factors such as temperature extremes, humidity, dust, and vibration can affect the motor’s performance and lifespan. In harsh environments, it may be necessary to choose a servo motor with appropriate protection ratings, such as IP (Ingress Protection) ratings, to ensure reliable operation and longevity.

5. Control System Compatibility:

The compatibility of the servo motor with the control system used in the application is crucial. The motor should be compatible with the control signals and communication protocols employed in the system. This includes considerations such as voltage compatibility, control signal types (analog, digital, pulse), and communication interfaces (such as Ethernet, CAN, or Modbus). Ensuring compatibility will facilitate seamless integration and efficient control of the servo motor within the application.

6. Size and Weight Constraints:

The physical size and weight limitations of the application should be considered when selecting a servo motor. The motor’s dimensions should fit within the available space, and its weight should not exceed the application’s weight capacity. Compact and lightweight servo motors may be preferred in applications where space is limited or weight is a critical factor.

7. Cost Considerations:

The cost of the servo motor and its overall value for the application should be evaluated. It is essential to consider the initial purchase cost as well as the long-term maintenance and operational costs. While cost is a factor, it should not be the sole determining factor, as compromising on quality or performance may lead to suboptimal results.

By considering these factors, one can make an informed decision when selecting a servo motor for a specific application. It is recommended to consult with manufacturers or experts in the field to ensure the chosen servo motor meets the application’s requirements and provides reliable and efficient performance.

servo motor

What is a servo motor, and how does it function in automation systems?

A servo motor is a type of motor specifically designed for precise control of angular or linear position, velocity, and acceleration. It is widely used in various automation systems where accurate motion control is required. Let’s explore the concept of servo motors and how they function in automation systems:

A servo motor consists of a motor, a position feedback device (such as an encoder or resolver), and a control system. The control system receives input signals, typically in the form of electrical pulses or analog signals, indicating the desired position or speed. Based on these signals and the feedback from the position sensor, the control system adjusts the motor’s operation to achieve the desired motion.

The functioning of a servo motor in an automation system involves the following steps:

  1. Signal Input: The automation system provides a control signal to the servo motor, indicating the desired position, speed, or other motion parameters. This signal can be generated by a human operator, a computer, a programmable logic controller (PLC), or other control devices.
  2. Feedback System: The servo motor incorporates a position feedback device, such as an encoder or resolver, which continuously monitors the motor’s actual position. This feedback information is sent back to the control system, allowing it to compare the actual position with the desired position specified by the input signal.
  3. Control System: The control system, typically housed within the servo motor or an external servo drive, receives the input signal and the feedback from the position sensor. It processes this information and generates the appropriate control signals to the motor.
  4. Motor Operation: Based on the control signals received from the control system, the servo motor adjusts its operation to achieve the desired motion. The control system varies the motor’s voltage, current, or frequency to control the motor’s speed, torque, or position accurately.
  5. Closed-Loop Control: Servo motors operate in a closed-loop control system. The feedback information from the position sensor allows the control system to continuously monitor and adjust the motor’s operation to minimize any deviation between the desired position and the actual position. This closed-loop control mechanism provides high accuracy, repeatability, and responsiveness in motion control applications.

One of the key advantages of servo motors in automation systems is their ability to provide precise and dynamic motion control. They can rapidly accelerate, decelerate, and change direction with high accuracy, allowing for intricate and complex movements. Servo motors are widely used in applications such as robotics, CNC machines, printing presses, packaging equipment, and automated manufacturing systems.

In summary, a servo motor is a specialized motor that enables accurate control of position, velocity, and acceleration in automation systems. Through the combination of a control system and a position feedback device, servo motors can precisely adjust their operation to achieve the desired motion. Their closed-loop control mechanism and high responsiveness make them an essential component in various applications requiring precise and dynamic motion control.

China Best Sales 550W Brushless Energy Saving Sewing Machine Servo Motor   vacuum pump	China Best Sales 550W Brushless Energy Saving Sewing Machine Servo Motor   vacuum pump
editor by CX 2024-02-01